Aluminium 6063 Price List in India
Aluminium 6063 is a versatile and widely used alloy, known for its excellent mechanical properties and corrosion resistance. Whether you’re…
When it comes to choosing the right aluminium alloy for your project, the decision can be as critical as it is confusing. Are you torn between Aluminium 6063 and 6082? You’re not alone. These two alloys may look similar, but they possess distinct characteristics that can significantly impact your project’s success. In this article, we’ll delve into the intricate differences between Aluminium 6063 and 6082, focusing on their mechanical properties, applications, and fabrication processes. Whether you’re an engineer, architect, or fabricator, understanding these differences is crucial for making informed decisions. So, what sets these two popular alloys apart? Let’s explore.
Aluminium alloys 6063 and 6082 belong to the 6000 series, known for their versatility and excellent mechanical properties. These alloys are predominantly used in construction, transportation, and various industrial applications due to their favorable strength-to-weight ratio and ease of fabrication, with their differences significantly influencing their suitability for specific applications.
Understanding the differences between Aluminium 6063 and 6082 is crucial for professionals in industries such as engineering, architecture, and manufacturing. Although both alloys contain magnesium and silicon, differences in their composition and mechanical properties affect their performance in various environments. Choosing the right alloy can optimize performance, reduce costs, and enhance durability, allowing professionals to select materials that meet specific project needs for efficient and effective designs.
Aluminium 6063 and 6082 are both popular alloys, each with distinct characteristics due to their unique chemical compositions. Aluminium 6063 is moderately strong, with its highest strength reaching 276 MPa, and is known for its excellent formability and surface finish. In contrast, Aluminium 6082 stands out for its greater strength, supporting tensile strengths of around 310 MPa, making it ideal for more demanding applications.
When it comes to ductility, Aluminium 6063 is more flexible, allowing for greater elongation before breaking, which is about 12% to 18%. This makes it a preferred choice for applications requiring intricate shapes. On the other hand, Aluminium 6082, with an elongation at break of approximately 10%, offers less flexibility but compensates with higher hardness and robustness.
Both alloys exhibit good corrosion resistance, crucial for their performance in harsh environments. Aluminium 6063, with its superior resistance to corrosion, is especially suitable for applications like coastal buildings where saltwater exposure is frequent. Its ability to withstand such conditions makes it a reliable choice for long-lasting architectural structures. Meanwhile, Aluminium 6082, though slightly less resistant due to its higher silicon content, remains a strong candidate for structural applications, thanks to its formidable strength.
Now that we’ve explored their properties, let’s see how each alloy is used in different industries.
In architectural settings, Aluminium 6063 is often chosen for window frames, door frames, and roofs. Its excellent surface finish and ability to be easily anodized make it perfect for visible elements in construction. For instance, the sleek lines of a modern skyscraper’s facade might be crafted using this alloy.
For more robust applications, Aluminium 6082 is preferred. Its greater strength makes it the alloy of choice for heavy-duty structures like bridges and high-rise buildings, where it supports heavier loads and ensures safety and stability.
In marine environments, Aluminium 6063’s corrosion resistance is a major advantage, making it suitable for components exposed to seawater. It is frequently used in boat hulls and marine fittings. Aluminium 6082 is also used in marine equipment, particularly where structural integrity is paramount.
For furniture, Aluminium 6063’s formability and attractive finish make it ideal for decorative elements and lightweight frames. Aluminium 6082, while less commonly used in furniture, provides additional strength for structural parts when needed.
Both alloys are relatively easy to machine, but Aluminium 6063 is particularly favored for its ease of extrusion and anodizing capabilities. This makes it a cost-effective choice for applications where these features are crucial. Aluminium 6082, though potentially more expensive, offers superior strength, justifying its use in applications where durability cannot be compromised.
In conclusion, the choice between Aluminium 6063 and 6082 depends largely on the specific requirements of the application, balancing factors such as strength, corrosion resistance, and cost.
Aluminium alloys 6063 and 6082 each have unique strengths that suit different applications. Here’s a closer look at their key properties and how they compare.
The tensile strength of Aluminium 6063 varies with its temper, ranging from 186 MPa (27,000 psi) in T5 to 290 MPa (42,000 psi) in T832. In comparison, Aluminium 6082 is stronger, with a tensile strength between 295 MPa (42,700 psi) and 310 MPa (45,000 psi). Similarly, yield strength for 6063 ranges from 145 MPa (21,000 psi) in T5 to 269 MPa (39,000 psi) in T832, while 6082 offers a yield strength of 240 MPa (34,800 psi) to 260 MPa (37,700 psi).
Both alloys have similar stiffness, with Aluminium 6063 at about 68.9 GPa (10,000 ksi) and Aluminium 6082 slightly higher, ranging from 70 to 80 GPa (10,153 to 11,603 ksi).
Aluminium 6063 is fairly machinable and weldable, though thicker sections may need preheating. Aluminium 6082, with more silicon, excels in both machining and welding, making it ideal for complex manufacturing.
Both alloys offer good corrosion resistance. Aluminium 6063 is particularly suited for normal environments and architectural applications due to its smooth finish and reliable resistance. Aluminium 6082, while also corrosion-resistant, is better suited for moderately aggressive environments like those with humidity or mild salinity.
Both alloys have low impact strength, with 6063 at 9 kJ/m² and 6082 at 12 kJ/m², indicating they are not ideal for applications requiring high energy absorption from sudden impacts.
In architectural applications, Aluminium 6063 is highly valued for its excellent surface finish and corrosion resistance. This alloy is commonly used for window frames, door frames, and roofing. It can be easily anodized, which helps maintain an attractive appearance. This makes it ideal for visible elements in construction. Additionally, its moderate strength and good formability allow for the creation of intricate shapes and designs.
On the other hand, Aluminium 6082, with its higher strength, is less commonly used for decorative elements but is chosen for structural components within buildings. This includes load-bearing profiles and frameworks where higher strength is necessary to ensure safety and stability.
Choosing between Aluminium 6063 and 6082 for structural applications depends on the required strength and load-bearing capacity. Aluminium 6082 is the preferred choice for demanding structural applications like bridges, cranes, and high-rise building frameworks. Its superior strength ensures it can handle significant stress and strain, providing the necessary support in critical infrastructure.
Aluminium 6063, while not as strong as 6082, is still used in structural applications where the aesthetic finish is important, and the loads are not as demanding. Examples include light-duty frameworks and support structures within buildings that do not bear as much weight.
Corrosion resistance is a key factor in marine applications due to the harsh, saline environment. Aluminium 6063 is often used in marine equipment for components exposed to seawater, such as boat hulls and marine fittings. Its excellent corrosion resistance ensures longevity and durability in marine settings.
Aluminium 6082 is also utilized in marine applications, particularly where strength and structural integrity are paramount. This includes larger marine structures and equipment subjected to higher loads. While it may not have the same level of corrosion resistance as 6063, it still performs well in marine environments, making it a reliable choice for heavy-duty marine applications.
In the furniture industry, Aluminium 6063 is a popular choice due to its excellent formability and attractive surface finish. It is used to create furniture frames, decorative pieces, and intricate extrusions. The alloy’s ability to be easily anodized adds to its appeal, providing a range of finishes that enhance the aesthetic quality of furniture.
Aluminium 6082, while less commonly used in furniture, provides additional strength for structural parts when needed. It is chosen for furniture that requires higher load-bearing capacity or durability, ensuring that the pieces remain sturdy and reliable over time.
Both Aluminium 6063 and 6082 find applications in the automotive industry, albeit in different capacities. Aluminium 6063 is often used for decorative trim parts, roof rails, and other components where an attractive finish is desired. Its good formability and anodizing capabilities make it suitable for visible automotive parts.
Aluminium 6082 is used for structural components within vehicles that require higher strength. This includes parts of the chassis, engine blocks, and other critical components where durability and load-bearing capacity are essential. The alloy’s superior strength ensures that these components can withstand the stresses and strains of automotive use.
In irrigation and plumbing applications, both Aluminium 6063 and 6082 are used, with the choice depending on the specific requirements of the system. Aluminium 6063 is commonly used for irrigation tubing and plumbing applications where flexibility and corrosion resistance are important. Its ability to withstand exposure to water and chemicals makes it a reliable choice for these applications.
Aluminium 6082 is used in situations where higher strength is needed, such as in larger pipe profiles and systems that require greater durability. Its robustness ensures that the pipes and fittings can handle higher pressures and loads, making it suitable for more demanding irrigation and plumbing systems.
In the field of electrical engineering, Aluminium 6063 is often utilized for high and low voltage appliances, switch contacts, and conductive buses. Its low resistivity and high flexibility make it ideal for electrical applications where efficient conductivity and ease of fabrication are crucial.
Aluminium 6082, with its higher strength, is less commonly used in electrical applications but can be chosen for components that require additional durability and load-bearing capacity. This includes structural parts of electrical systems where mechanical strength is as important as electrical performance.
The chemical composition of aluminium alloys 6063 and 6082 is crucial in determining their mechanical properties and applications. Key elements such as silicon, magnesium, and manganese significantly influence these characteristics.
Silicon is a significant element in both 6063 and 6082 alloys. In Aluminium 6063, silicon content ranges from 0.20% to 0.60%, while in 6082, it is higher, ranging from 0.7% to 1.3%. Silicon improves fluidity during casting, leading to better surface finishes and more precise shapes, which is particularly useful for architectural applications. The increased silicon content in 6082 enhances its strength, making it more suitable for structural applications.
Magnesium is another critical element, with 6063 containing between 0.45% and 0.90%, and 6082 having a slightly higher content of 0.6% to 1.2%. Magnesium enhances the strength and corrosion resistance of aluminium alloys. The higher magnesium content in 6082 increases its strength. This makes the alloy ideal for demanding structural applications. In contrast, 6063’s lower magnesium content favors applications requiring good formability and surface finish.
Manganese is present in much higher amounts in 6082 (0.4% – 1.0%) compared to 6063 (up to 0.10%). This element plays a vital role in enhancing the tensile strength and improving the resistance to impact and wear. The presence of manganese in 6082 is a key factor in its use for heavy-duty applications, such as construction and marine environments, where strength is paramount.
The specific balance of these elements in each alloy results in distinct material properties that cater to different applications.
Understanding these elements helps in selecting the appropriate aluminium alloy for optimal performance and durability in various applications.
When selecting between Aluminium 6063 and 6082, cost efficiency is a critical factor. Aluminium 6063 is generally more cost-effective because it requires less strength and is easier to process. It is often chosen for projects where budget constraints are significant, and the mechanical demands are moderate. In contrast, Aluminium 6082, with its higher strength and enhanced properties, typically comes at a higher price. This additional cost is justified in applications where the superior mechanical properties of 6082, such as higher tensile and yield strength, are necessary for ensuring safety and durability.
Aluminium 6063 is well-known for its excellent extrudability. Its lower silicon content allows for smoother and more precise extrusion processes, making it a preferred choice for producing intricate shapes and profiles. This characteristic is particularly beneficial in architectural applications where complex designs and high-quality surface finishes are required, such as intricate window frames or decorative trim.
On the other hand, Aluminium 6082, while also extrudable, presents more challenges due to its higher strength and silicon content. The extrusion process for 6082 requires more force and precise control to achieve the desired shapes, making it less suitable for highly intricate designs but ideal for structural components that demand higher strength.
Both Aluminium 6063 and 6082 can be anodized to enhance their surface properties, but Aluminium 6063 offers superior results. The uniform and fine-grained surface of 6063 allows for a high-quality anodized finish, which is crucial for decorative and architectural applications. The anodizing process helps improve corrosion resistance, surface hardness, and aesthetic appeal.
Aluminium 6082 can also be anodized, but the results may not be as aesthetically pleasing due to its higher alloying content. However, it still benefits from the increased corrosion resistance and surface protection provided by anodizing, making it suitable for functional applications where appearance is less critical.
Heat treatment processes such as T6 tempering are used to enhance the mechanical properties of both Aluminium 6063 and 6082. For Aluminium 6082, T6 heat treatment significantly increases its tensile strength and hardness, making it suitable for demanding structural applications. This process involves a series of heating and cooling processes, which optimize the alloy’s strength and durability.
Aluminium 6063 also benefits from heat treatment, although the improvements in mechanical properties are less pronounced compared to 6082. The T5 and T6 tempers are commonly used to achieve a balance between strength and formability, making 6063 a versatile choice for various applications.
Aluminium 6063 is relatively easier to machine due to its lower hardness and better formability. This makes it ideal for applications requiring precise machining and detailed work. The alloy’s machinability allows for efficient production of components with tight tolerances and smooth finishes.
Aluminium 6082, being harder and stronger, poses more challenges during machining. However, its improved machinability compared to other high-strength alloys makes it a viable option for structural components that require both machining and high mechanical performance.
Both Aluminium 6063 and 6082 are weldable, but there are differences in their performance. Aluminium 6063 is easier to weld, especially for thin sections or heavily corroded surfaces, if preheated. This makes it suitable for applications where welding is a critical part of the assembly process.
Aluminium 6082, while also weldable, requires more careful control during the welding process due to its higher strength and hardness. Proper welding techniques and post-weld heat treatment are essential to avoid issues such as cracking and to ensure the structural integrity of the welded joints, especially with Aluminium 6082.
In conclusion, practical considerations such as cost efficiency, production techniques, fabrication, and welding play a significant role in determining the suitability of Aluminium 6063 and 6082 for specific applications. Understanding these factors helps in making informed decisions to optimize performance, cost, and manufacturing efficiency.
When deciding between Aluminium 6063 and 6082, it’s important to understand their unique characteristics. Aluminium 6082 is known for its high strength. This makes it ideal for structural components in industries like construction and transportation. In contrast, Aluminium 6063 is prized for its excellent surface finish and ease of extrusion, making it perfect for architectural uses where both appearance and shape are important.
The mechanical properties of these alloys significantly influence their suitability for various applications. Aluminium 6082 offers higher tensile and yield strength, advantageous for load-bearing applications. Meanwhile, Aluminium 6063, though not as strong, provides better corrosion resistance and formability, suitable for environments requiring intricate designs and aesthetic finishes.
From a cost perspective, Aluminium 6063 tends to be more economical for projects where extreme strength is not necessary. Its ease of extrusion and superior anodizing capabilities make it a cost-effective option for decorative elements. Conversely, the higher cost of Aluminium 6082 is justified in applications demanding greater mechanical performance.
Selecting the appropriate aluminium alloy depends on balancing mechanical needs, aesthetic requirements, and budget constraints. Knowing the unique properties of Aluminium 6063 and 6082 helps ensure the right material is chosen, enhancing both performance and durability.
Below are answers to some frequently asked questions:
The main differences between Aluminium 6063 and 6082 lie in their mechanical properties and applications. Aluminium 6082 has higher tensile and shear strengths, making it more suitable for structural applications like building profiles and automotive parts. In contrast, Aluminium 6063, with its excellent surface finish, high corrosion resistance, and ease of anodizing, is preferred for architectural applications such as window frames and door frames. Additionally, 6082 is easier to machine and weld, while 6063 is noted for its superior formability and anodizing capabilities.
Aluminium 6082 is stronger than Aluminium 6063, with higher tensile strength, yield strength, and hardness. Specifically, 6082 has a tensile strength of about 310 MPa and a yield strength of approximately 260 MPa, compared to 6063’s 240 MPa tensile strength and 215 MPa yield strength. While 6082 excels in strength and is suited for structural applications, 6063 is more formable and ideal for architectural uses due to its better surface finish and ease of extrusion. Therefore, the choice between these alloys depends on the specific strength and formability requirements of the project.
Aluminium 6063 is typically used in architectural applications like window and door frames, roofing, and decorative trim due to its ease of extrusion and excellent surface finish. It is also found in furniture, automotive decorative parts, and electrical components. Aluminium 6082, on the other hand, is favored for structural engineering projects such as cranes and bridges, marine applications like ship decks, and in the automotive and aerospace industries due to its higher strength and excellent corrosion resistance. Both alloys serve different purposes based on their mechanical properties and strength requirements.
The chemical compositions of Aluminium 6063 and 6082 differ primarily in their silicon, manganese, and magnesium content. Aluminium 6063 contains 0.20-0.60% silicon, up to 0.10% manganese, and 0.45-0.90% magnesium, whereas Aluminium 6082 has 0.70-1.30% silicon, 0.40-1.00% manganese, and 0.60-1.20% magnesium. These variations result in different mechanical properties, with Aluminium 6082 having higher strength due to its greater silicon and manganese content, while Aluminium 6063 offers better corrosion resistance and is easier to form, making each alloy suitable for different applications.
When comparing the mechanical properties of Aluminium 6063 and 6082, Aluminium 6082 demonstrates higher tensile strength (310 MPa) and yield strength (276 MPa) compared to Aluminium 6063, which has a tensile strength of 270 MPa and a yield strength of 240 MPa. Aluminium 6082 also has better machinability and weldability, making it suitable for structural applications. Both alloys have good corrosion resistance, though 6082 is slightly superior. Conversely, Aluminium 6063 excels in architectural applications due to its excellent surface finish and higher electrical conductivity. Thus, the choice depends on the specific mechanical requirements and application context.
Aluminium 6063 generally tends to be less expensive than Aluminium 6082, with prices typically ranging from $2.50 to $4.00 per kilogram for 6063, compared to $3.00 to $4.50 per kilogram for 6082. This cost difference, usually between $0.50 and $1.50 per kilogram, can be attributed to the different properties, processing requirements, and market demand for each alloy. Additionally, 6082’s heat treatment process may contribute to its higher cost. Geographical availability and specific application needs can also influence pricing variations between these two aluminium alloys.
