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Comprehensive Guide to Jindal Galvanized Iron Pipes

Are you seeking the latest pricing information for Jindal Galvanized Iron Pipes, or perhaps you’re curious about their specifications and applications in various industries? This comprehensive guide is designed to answer all your questions, from detailed price lists to the diverse uses of these durable pipes. Whether you’re a procurement manager looking for reliable suppliers or an engineer needing precise specifications, this article covers everything you need to know. Dive in to explore the manufacturing process, quality standards, and the many ways these pipes can meet your project needs. Ready to discover the ins and outs of Jindal Galvanized Iron Pipes?

Overview of Jindal Galvanized Iron Pipes

Introduction to Jindal Galvanized Iron Pipes

Jindal Galvanized Iron (GI) Pipes are a top choice in the steel industry, valued for their high quality and versatility across numerous applications. These pipes are engineered to meet rigorous standards, providing reliable performance and longevity.

Key Features and Advantages

Corrosion Resistance

Jindal GI Pipes excel in resisting corrosion. The galvanization process coats the pipes with zinc, creating a strong barrier against rust, which significantly extends their lifespan.

Durability and Strength

These pipes are renowned for their durability and strength. Constructed from high-quality mild steel and protected by a zinc coating, they are capable of withstanding high pressures and harsh environments, making them ideal for diverse uses.

Cost-Effectiveness

Jindal GI Pipes offer a cost-effective solution. Their longevity and minimal maintenance needs lead to reduced long-term expenses, providing economic value to projects.

Manufacturing Process

The manufacturing of Jindal GI Pipes involves several key steps:

  • Pipe Formation: Mild steel strips are shaped into a circular form and welded using high-frequency electric current.
  • Sizing and Cutting: Pipes are passed through sizing sections to ensure dimensional accuracy and then cut to the desired length.
  • Pressure Testing: Random pressure testing is performed to ensure the pipes are leak-proof.
  • Galvanization: Pipes undergo cleaning, pickling, and fluxing before being immersed in hot zinc to form a protective layer.

Applications

Jindal GI Pipes are employed across various sectors:

  • Water Transportation: Used for distributing water in both rural and urban areas, ensuring reliable delivery.
  • Construction and Infrastructure: Reinforce building frameworks, ensuring stability and safety.
  • Electric Poles: Ideal for manufacturing durable and weather-resistant electric poles.
  • Engineering and Structural Purposes: Applied in engineering projects requiring robust materials.
  • Automotive Industry: Utilized in vehicle manufacturing for strength and reliability.
  • Coastal and High-Salt Environments: Perfect for regions with high salt exposure due to enhanced corrosion resistance.

Specifications

Below is a summary of the specifications for Jindal GI Pipes:

Specification Details
Material Mild steel, low carbon steel
Thickness Up to 4.80mm
Size/Diameter 15mm to 150mm
Weight 9kg to 150kg per meter

Conclusion

Choosing Jindal GI Pipes means investing in a durable, cost-effective solution that stands the test of time, ensuring peace of mind for any project. Their superior corrosion resistance, strength, and compliance with international standards make them an ideal choice for a wide range of applications.

Detailed Price List and Cost Analysis

Price List for Jindal GI Pipes

The price of Jindal Galvanized Iron (GI) pipes is influenced by various factors such as diameter, length, thickness, and class. Here is an updated price list for different sizes and classes of Jindal GI pipes as of September 2024.

As Per IS: 1239 Part-1

The pipes are categorized into three classes based on their thickness:

  • Light (A) Class: Thinner pipes, typically used for low-pressure applications.
  • Medium (B) Class: Standard thickness, suitable for general-purpose use.
  • Heavy (C) Class: Thicker pipes, ideal for high-pressure and industrial applications.
Inches MM Light (A) Class Medium (B) Class Heavy (C) Class
1/2" 15MM ₹155.00 ₹171.00 ₹193.00
3/4" 20MM ₹195.00 ₹219.00 ₹241.00
1" 25MM ₹261.00 ₹309.00 ₹364.00
1-1/4" 32MM ₹326.00 ₹388.00 ₹463.00
1-1/2" 40MM ₹419.00 ₹444.00 ₹530.00
2" 50MM ₹518.00 ₹622.00 ₹741.00
2-1/2" 65MM ₹729.00 ₹816.00 ₹962.00
3" 80MM ₹825.00 ₹997.00 ₹1140.00
4" 100MM ₹1210.00 ₹1442.00 ₹1709.00
5" 125MM Not Manufactured ₹1930.00 ₹2148.00
6" 150MM Not Manufactured ₹2266.00 ₹2476.00

As Per IS: 3589

For larger pipe sizes, the pricing is based on the thickness of the pipe walls. Below is a general range of prices for various sizes:

Inches MM Price Range (₹)
8" 200mm ₹2244 – ₹5169
10" 250mm ₹2805 – ₹6471
12" 300mm ₹3913 – ₹7806
14" 350mm ₹4989 – ₹8566
16" 400mm ₹7303 – ₹13980
18" 450mm ₹8227 – ₹15768
20" 500mm ₹9940 – ₹17563

Factors Influencing Prices

Market Fluctuations

Prices of Jindal GI pipes are subject to change due to market fluctuations. These fluctuations can occur due to several reasons:

  • Raw Material Costs: Variations in the cost of steel and zinc, which are primary materials for GI pipes, directly affect the final price.
  • Demand Variations: Changes in demand for GI pipes in the construction and industrial sectors can lead to price adjustments.

Application and Usage

Jindal GI pipes are widely used in various applications due to their durability and corrosion resistance. Here are a few specific examples:

  • Residential Plumbing: Used for water supply lines in homes due to their ability to withstand corrosion and ensure clean water delivery.
  • Industrial Piping Systems: Ideal for transporting chemicals and other fluids in factories and industrial settings.
  • Agricultural Irrigation: Employed in irrigation systems for their strength and longevity.

Visual Representation

To aid in understanding the price differences, a visual chart can be useful. Below is a sample representation:

Price Comparison of Jindal GI Pipes

This chart highlights the price variations between different classes and sizes, allowing for a quick and easy comparison.

By considering these factors and examples, you can make an informed decision when selecting Jindal GI pipes for your specific needs.

Product Specifications and Available Variants

Material Composition and Surface Treatment

Jindal Galvanized Iron (GI) pipes are made from high-grade steel. This steel undergoes a galvanization process to enhance durability and resistance to corrosion. The protective zinc coating applied during this process acts as a barrier against rust, significantly extending the lifespan of the pipes. The use of premium steel ensures that these pipes maintain structural integrity even under challenging environmental conditions.

Dimensions and Sizes

Jindal GI pipes are available in a comprehensive range of dimensions to cater to various applications. They come in diameters ranging from ½ inch to 20 inches (15mm to 610mm) and wall thicknesses between 1.2 mm and 18 mm, with certain applications requiring up to 20 mm thickness to withstand higher pressures. Standard lengths are typically 6 meters, but customization options are available, including lengths of 9 meters, 10 meters, and 12 meters.

Shapes and Configurations

The versatility of Jindal GI pipes is further enhanced by the variety of shapes they come in:

  • Round: Ideal for general piping needs.
  • Square and Rectangular: Suitable for structural applications, offering additional strength and stability in construction projects.

Standards and Grades

Jindal GI pipes adhere to rigorous national and international standards, ensuring their suitability for diverse applications:

  • Standards:

  • IS:1239

  • IS:3589

  • ASTM A53

  • BS 1387

  • EN 39

  • EN 1139

  • JIS G3444

  • API standards

  • Grades:

  • Q215/Q235/Q195/Q345

  • S275JR/S235JR

Technical Specifications

The tensile strength of some variants can reach up to 500 Mpa, showcasing their robustness. Zinc coating thickness ranges from 10 to 50 g/m2, ensuring excellent corrosion protection. End finishing options include square cut or threaded ends, with burr removal for ease of installation and enhanced safety.

Available Variants

Jindal offers a wide array of GI pipe variants, each designed to meet specific application needs:

  • Galvanized Pipe
  • GI Seamless Pipe
  • Epoxy Galvanized Pipe
  • Thin Wall Galvanized Pipe
  • Schedule 40 and Schedule 80 Galvanized Pipes
  • GI Water Pipe
  • Steel Galvanized Pipe
  • Galvanized Line Pipe
  • Black Galvanized Pipe
  • GI ERW Pipe
  • Zinc Galvanized Steel Pipe
  • GI Round Pipe
  • Galvanized Mild Steel Pipe
  • Welded GI Pipe
  • GI Threaded Pipe
  • Galvanized Structural Steel

Each variant is engineered to provide optimal performance in its intended application, ensuring that Jindal GI pipes remain a preferred choice for engineers and contractors worldwide.

Key Applications and Industry Uses

Water and Sewage Systems

Jindal GI Pipes are essential for reliable water and sewage systems due to their corrosion resistance. These pipes ensure long-lasting performance, making them ideal for transporting potable water and managing wastewater. Their ability to maintain integrity over extended periods prevents leaks and contamination, ensuring a safe and efficient water supply.

Construction and Infrastructure

In construction and infrastructure, Jindal GI Pipes play a crucial role in reinforcing structural frameworks of buildings, bridges, and other civil engineering projects. Their robustness and resistance to environmental factors contribute significantly to the stability and safety of these structures.

Coastal and High-Salt Environments

Jindal GI Pipes are particularly suited for coastal regions with high salt content, thanks to their protective zinc coating. For example, in a coastal city project, these pipes are used to construct durable piers and docks, demonstrating their ability to withstand the corrosive effects of salt-laden air and ensuring long-term reliability.

Engineering, Structural, and Industrial Applications

Jindal GI Pipes are a preferred choice for various engineering, structural, and industrial applications due to their strength and versatility. They are employed in constructing electric poles, supporting critical infrastructure, and transporting water and chemicals within factories and industrial plants. These pipes are also vital for oil and gas transmission and scaffolding projects, providing the necessary support and reliability for demanding engineering tasks.

Plumbing and Firefighting

In plumbing systems, Jindal GI Pipes are valued for their corrosion resistance and ability to withstand various environmental conditions. They are also crucial in firefighting systems, where reliable performance during emergencies is essential.

Agricultural and Irrigation Systems

Similarly, in agricultural settings, Jindal GI Pipes provide a reliable way to distribute water in agriculture and irrigation. Their durability and resistance to corrosion make them ideal for extensive use in farming, ensuring a consistent water supply to crops.

Automotive Industry

In the automotive industry, Jindal GI Pipes are utilized for applications requiring corrosion resistance and structural strength. These pipes are essential in manufacturing vehicle components that demand durability.

Outdoor Constructions

Jindal GI Pipes are perfect for outdoor constructions such as fencing and railings, where weather resistance is crucial. Their ability to withstand environmental elements ensures the longevity and safety of these installations.

Insights into Manufacturing Process and Quality Assurance

Formation of the Pipe

The manufacturing process of Jindal Galvanized Iron (GI) Pipes begins with mild steel strips, which are crafted from low carbon steel coils. These strips are gradually shaped into a circular form using a series of rollers, known as fin rolls. The edges are then fused together by a specialized technique using electrical currents, ensuring the pipe is solid and continuous.

Sizing and Cutting

After formation, the pipes are refined through sizing sections to achieve precise diameters, which is critical for ensuring a perfect fit in various applications, such as plumbing or structural projects. This accuracy prevents leaks and ensures the integrity of the construction. Automated cutting machines then trim the pipes to standard lengths, typically between 6 to 12 meters, followed by random pressure tests to confirm they are leak-proof.

Galvanization Process

The galvanization process is essential for enhancing the pipes’ resistance to corrosion and involves several critical steps:

Surface Preparation

Initially, the pipes undergo thorough cleaning to remove any dirt and grease using a degreasing solution. This is followed by pickling, where the pipes are immersed in a mild acid solution to eliminate mill scale and iron oxide, ensuring a pristine surface for the next step.

Fluxing

The cleaned pipes are dipped into a flux solution, typically containing zinc ammonium chloride. This step is crucial as it prevents oxidation and facilitates a robust bond between the zinc coating and the steel.

Hot-Dip Galvanizing

In the core of the galvanization process, the pipes are submerged in a bath of molten zinc, heated to around 450°C (842°F). This hot-dip method forms a strong metallurgical bond, creating multiple layers of zinc-iron alloy that provide excellent corrosion protection.

Cooling, Inspection, and Quality Assurance

Once galvanized, the pipes are cooled, either in the air or through quenching in water. They are then subjected to rigorous inspections to verify coating thickness and uniformity, ensuring compliance with stringent quality standards. This seamless transition from production to inspection guarantees that the pipes meet high-quality benchmarks.

Standards Compliance

Jindal GI Pipes are manufactured in accordance with various standards, such as ASTM, IS 1239, IS 3589, AWWA C200, BS 1387, and UL/FM. These standards are vital as they ensure the pipes’ suitability for diverse industries, including construction, water supply, and gas distribution, often under challenging conditions.

Additional Quality Features

The pipes boast a smooth galvanized finish, enhancing both their appearance and resistance to corrosion. End protectors are often included to prevent corrosion and ensure long-term performance. Designed for easy handling and installation, these pipes meet the manufacturer’s specifications, ensuring efficient use across different applications.

Frequently Asked Questions

Below are answers to some frequently asked questions:

What are the current prices of Jindal Galvanized Iron Pipes?

As of the latest updates in 2024, the prices of Jindal Galvanized Iron Pipes vary based on diameter, class, and thickness. For instance, a 1/2" (15MM) pipe costs 155.00 INR for Light (A) Class, 171.00 INR for Medium (B) Class, and 193.00 INR for Heavy (C) Class. A 2" (50MM) pipe is priced at 518.00 INR, 622.00 INR, and 741.00 INR respectively for the same classes. Prices are exclusive of GST and additional freight charges. Discounts may be available upon inquiry. For larger diameters and different thicknesses, prices range from 2244.00 INR to 6471.00 INR.

Which sizes and thicknesses are offered for Jindal Galvanized Iron Pipes?

Jindal Galvanized Iron (GI) Pipes are available in sizes ranging from ½ inch to 20 inches in diameter, with specific ranges like ½ inch to 6 inches as per IS:1239 and 8 inches to 14 inches as per IS:3589. The wall thickness varies from 2 mm to 10 mm, with some specific thicknesses being 1.20 mm, 1.60 mm, 2.00 mm, and up to 10 mm. Standard lengths are typically 6 meters, but they can be customized to 3, 9, or 12 meters. These pipes comply with multiple grades and standards, making them suitable for various applications.

In which industries are Jindal Galvanized Iron Pipes commonly used?

Jindal Galvanized Iron (GI) Pipes are commonly used across various industries due to their durability, corrosion resistance, and cost-effectiveness. They are extensively utilized in the construction industry for residential and commercial projects, plumbing and sewage systems, engineering and structural applications, automotive and aerospace sectors, oil and gas transmission, telecommunications, agriculture, wind and solar energy sectors, electrical poles, and general engineering and mechanical purposes. These diverse applications leverage the robust composition and long-lasting nature of GI pipes, making them suitable for a wide range of industrial uses.

What standards ensure the quality of Jindal Galvanized Iron Pipes?

The quality of Jindal Galvanized Iron Pipes is ensured through adherence to several standards and rigorous inspection processes. These include compliance with Indian Standards such as IS:4736 and IS:1239 (Part 1) 1990, API (American Petroleum Institute) standards, ASTM (American Society for Testing and Materials) standards, DIN (Deutsches Institut für Normung) standards, and IBR (Indian Boiler Regulations) standards. Additionally, Jindal Pipes Limited holds ISO 9001:2008 certification, underscoring their commitment to quality management. These standards and inspections ensure the pipes’ durability, corrosion resistance, and suitability for various applications.

How is the manufacturing process of Jindal Galvanized Iron Pipes carried out?

The manufacturing process of Jindal Galvanized Iron Pipes involves several key steps to ensure high quality and durability. Initially, the steel pipes are cleaned and pickled to remove impurities, followed by fluxing to prevent oxidation. The core step is hot-dip galvanizing, where pipes are submerged in molten zinc to form a protective zinc-iron alloy coating. Post-galvanizing, the pipes are cooled and inspected for coating uniformity, adhering to standards like IS:4736. Manufactured using ERW or HFIW techniques, the pipes undergo final processing, including cutting to specific lengths, and are rigorously tested to meet quality standards.

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