Comprehensive Guide to Hastelloy C-2000 Sheets and Plates
Curious about the latest pricing trends for Hastelloy C-2000 sheets and plates? As industries increasingly rely on this high-performance alloy…
Imagine navigating the complex world of industrial materials and discovering a metal that can revolutionize your projects with its strength and versatility. Manganese plates are that game-changer, widely sought after in industries from construction to automotive. But what makes these plates so indispensable, and how do you find the best options in India? This guide delves into everything you need to know—from the latest price lists and top suppliers to detailed specifications and varied applications. Are you ready to uncover the secrets behind choosing the perfect manganese plate for your needs? Let’s dive in and explore.
The price of manganese plates in India varies significantly based on factors such as supplier, thickness, and specific application requirements. The prices generally range from ₹120 to ₹350 per kilogram. This variation is influenced by the quality, grade, and market demand for manganese plates.
The thickness and grade of the manganese plates play a crucial role in determining their price. Higher thickness and specialized grades typically command higher prices. This is due to the increased material and processing costs involved.
The reputation and reliability of the supplier can also affect the price. Established suppliers with a proven track record may charge a premium for their products. This premium often reflects their quality assurance and customer service standards.
Fluctuations in market demand and trends can lead to price variations. For instance, during periods of high demand in industries such as construction and mining, prices may see an upward trend.
The current trend in the market shows a steady demand for high manganese steel plates, driven by their extensive use in heavy-duty applications. The prices have remained competitive, with variations primarily due to the aforementioned factors. Understanding these trends helps buyers and sellers make informed decisions in a dynamic market.
These prices provide a general overview and may vary based on specific requirements and negotiation with suppliers. Buyers are encouraged to request detailed quotations to get precise pricing tailored to their needs.
In summary, the price of manganese plates in India is influenced by several key factors, including thickness, grade, supplier reputation, and market demand. By understanding these determinants and current market trends, buyers can make more informed decisions. The indicative price ranges offer a helpful benchmark, but specific quotations should always be sought for the most accurate pricing.
Champak Steel & Engg. Co. is well-known for producing high-quality manganese steel plates, including Hadfield Manganese Steel Plates. They follow international industry standards and utilize advanced methodologies and cutting-edge equipment. Their commitment to quality and timely delivery has made them a trusted supplier worldwide. Custom packaging options are available to ensure safe transport of their products.
Leeco Steel, LLC is a major distributor and custom manufacturer of manganese steel plates, offering a wide range of carbon-manganese alloy plates in various sizes and thicknesses. Their capabilities include shotblasting, oxy-fuel burning, and plasma burning, which allow them to meet diverse customer requirements. Leeco Steel is known for its versatile processing capabilities and extensive inventory.
Clifton Steel Co. specializes in custom fabrication of manganese steel products with a hardness of 550-600 Brinell. Their range includes plates, rounds, and flats, designed to withstand high impact and abrasion, making them ideal for demanding industrial applications.
Columbia Steel Casting Co., Inc. offers Xtralloy®, a premium 24% manganese alloy known for its exceptional impact and wear resistance. Their products are perfect for industries like aggregate, cement, mining, and power plants, providing superior durability in harsh conditions.
Manganal Sales Co. specializes in manufacturing and distributing standard and custom manganese steel products, including bars and plates. Their products offer excellent impact and abrasion resistance, with work hardness reaching up to 550 Brinell. Manganal Sales Co. provides a range of yield and tensile strengths, catering to various industrial needs.
Eckhardt Steel and Alloys is a leading manufacturer, supplier, and exporter of high manganese steel plates, including Hadfield Manganese Plates. Known for their non-magnetic and work-hardening properties, these plates are ideal for severe wear conditions. They are extensively used in industries such as quarries, mines, iron industry, and automotive sectors.
These suppliers and manufacturers are recognized for their commitment to quality, advanced manufacturing techniques, and comprehensive product ranges. They offer reliable solutions for various industrial applications, ensuring high performance and durability of manganese steel plates.
High manganese steel plates are made of 11% to 14% manganese, along with carbon, silicon, and phosphorus. The detailed chemical composition includes:
Initially, high manganese steel plates have a hardness of approximately 200-240 Brinell Hardness Number (BHN). However, due to work hardening through impact or abrasion, the surface hardness can significantly increase, reaching at least 500 BHN.
These plates have high tensile strength and excellent ductility, allowing them to absorb significant shock loads and remain tough under severe wear conditions.
Renowned for their exceptional impact resistance, high manganese steel plates are ideal for applications subject to high levels of impact and gouging abrasion.
The thermal conductivity of high manganese steel is approximately 7.3 BTU/hr.ft.°F (12.6 W/m.°C), which influences its behavior in various temperature conditions.
The thermal coefficient of expansion is around 11.9 x 10^-6 °F^-1 (21.5 x 10^-6 °C^-1), indicating how much the material expands or contracts with temperature changes.
These plates harden on the surface when impacted or abraded, increasing their wear resistance while keeping the interior tough and ductile. This characteristic makes them highly suitable for environments where both impact and abrasion are prevalent.
While not as corrosion-resistant as manganese bronze, high manganese steel plates do offer some level of resistance due to their low carbon content. This property is more significant in manganese bronze alloys but still provides a degree of protection in high manganese steel.
High manganese steel plates are used in various industries for parts like crusher jaws, buckets, and excavator parts, offering enhanced durability and wear resistance. They are also ideal for grinding rolls and hammers due to their ability to withstand high impact and abrasion. Additional applications include:
These plates can be cold formed but should not be hot formed to avoid carbide precipitation and embrittlement. Suitable cutting methods include:
While high manganese steel is not highly machinable, it can be drilled, tapped, and ground with the appropriate expertise.
You can weld high manganese steel with specific wires like Tensaweld Mang-312. Preheating is not recommended, but peening the fusion zone can improve ductility.
High manganese steel plates are characterized by their wear resistance, impact toughness, and work-hardening properties, making them ideal for demanding industrial applications.
Manganese steel plates are crucial in industries where equipment faces extreme wear and tear, such as mining, quarrying, and cement production. In mining and quarrying, these plates are used in components like crusher jaws, grizzly screens, stone chutes, and shovel buckets. Their robust protection against the abrasive nature of mined materials significantly extends the life of machinery and reduces maintenance costs. Similarly, cement plants utilize manganese steel plates in chain extractors, guide and shift plates, and other wear-resistant components. These plates withstand the high-impact and abrasive conditions typical of cement production environments, ensuring reliable operation and reduced downtime.
In the construction sector, imagine a bulldozer operating on rough terrain. The manganese steel plates in its bucket blades ensure it can endure the harsh conditions without frequent repairs. These plates are also used in other earthmoving machinery, such as chain conveyor parts and sprocket wheels, as well as in the structural components of heavy equipment, bridges, buildings, and roads. They guarantee durability and resistance to wear and impact, which is critical for the longevity of construction equipment.
The iron industry and foundries benefit from manganese steel plates in applications such as guide and shift plates, scrap container liners, shot-blast units, pedestal liners, and wear liners. These plates are ideal for high-stress applications due to their toughness and wear resistance, ensuring long-lasting performance and dependability. Their durability makes them indispensable for maintaining the efficiency and reliability of foundry operations.
In concrete and brick factories, manganese steel plates are employed in mold walls used in production, grinding mill scrapers, mixer paddles, and shake-out tables. These applications demand materials that can endure abrasive and high-impact conditions, making manganese steel an excellent choice. The plates ensure that the equipment remains functional and efficient, reducing the need for frequent replacements.
Recycling facilities and manufacturing plants rely on manganese steel plates in wheel disks, strikers, and hammer mills. These plates ensure the durability and reliability of equipment that processes abrasive materials, which is crucial for efficient operation and longevity. The robust nature of manganese steel makes it ideal for handling the rigorous demands of scrap and recovery processes.
The automotive industry uses manganese steel plates in shot-blasting equipment and other components that require high impact resistance and low friction. These plates are critical in applications where metal-to-metal contact occurs, providing wear resistance and reducing maintenance needs. Their application ensures that automotive manufacturing processes remain efficient and cost-effective.
Beyond the previously mentioned industries, manganese steel plates are utilized in the manufacture of safes, bullet-proof cabinets, and anti-drill plates due to their superior wear resistance and non-magnetic properties. They are also used in electrical transformer assemblies and industrial lifting magnets, where durability and reliability are paramount.
Overall, manganese steel plates are indispensable across various industries, providing unmatched durability, wear resistance, and reliability in demanding environments. Their application in high-stress and abrasive conditions ensures the longevity and efficiency of equipment, making them a vital component in the modern industrial landscape.
High manganese steel plates are increasingly sought after, especially in industries that need materials with exceptional wear resistance and durability. This includes sectors such as mining, construction, and recycling, where machinery and equipment endure significant wear and tear. The unique ability of manganese plates to harden upon impact makes them invaluable in these applications, ensuring longer service life and reduced maintenance costs.
Advancements in manufacturing, like controlled rolling and optimized heat treatment, have significantly improved the quality, toughness, and wear resistance of manganese plates. These techniques prevent carbide precipitation, enhancing the plates’ performance and ensuring they meet stringent industry standards.
As environmental concerns and regulations intensify, the focus on sustainable manufacturing practices has increased. Companies are adopting eco-friendly production methods, reducing emissions, and ensuring compliance with environmental standards. This trend not only aligns with global sustainability goals but also meets the growing demand for eco-conscious products from consumers and industries.
New cutting and forming technologies, like advanced plasma and laser techniques, have made working with manganese steel plates easier and more efficient, reducing waste and boosting productivity. These innovations enhance the ability to produce complex shapes and custom designs, catering to specific industrial needs.
Various international standards ensure the quality and performance of high manganese steel plates. Key standards include:
These standards specify the chemical composition, mechanical properties, and manufacturing processes required for high manganese steel plates, ensuring consistency and reliability across different suppliers and regions.
The ISO 21635:2018 standard is particularly relevant for high manganese austenitic steel plates used in LNG tanks and other pressure vessels. It outlines the requirements for chemical composition, mechanical properties, and manufacturing processes such as hot rolling and controlled cooling. Compliance with this standard ensures that the plates can withstand the extreme conditions typical of LNG storage and transportation.
To maintain high standards of quality, manganese plates undergo rigorous testing and certification processes. Common tests include:
Certificates such as EN 10204 3.1 and Mill Test Certificates are provided to guarantee that the plates meet specified standards and customer requirements. These quality assurance measures are crucial for industries that rely on the consistent performance and durability of manganese steel plates.
To choose the right manganese plate, first understand your application’s specific requirements. Consider the type and intensity of wear and impact the plates will endure.
High manganese steel plates are perfect for high-impact, abrasive applications like mining or construction, thanks to their superior work-hardening properties. These plates harden on the surface upon repeated impact, significantly enhancing their wear resistance.
If your application involves handling materials with high hardness, such as granite or quartz, medium manganese steel plates may offer better performance. These plates have a strong hardening ability and a self-protection mechanism that reduces wear rates.
Different types of equipment have varying demands, and choosing the right manganese plate involves matching these demands with the plate’s properties.
High manganese steel is preferred for large jaw crushers because it withstands strong impact and wear. For smaller crushers where the impact load is lower, medium-carbon-low-alloy steel might be more suitable, offering good technical and economic benefits.
High manganese steel plates are also ideal for other high-impact equipment such as wheelabrators, shake-out decks, and shot blast cabinets. Their resistance to heavy impact and abrasion makes them a reliable choice for these applications.
The ease of fabrication and maintenance can significantly influence the choice of manganese plates.
You can cut manganese steel plates using laser, water jet, plasma, or oxy-acetylene torch, but they are not easy to machine. If machining is necessary, it requires specialized techniques and tools.
Welding manganese steel plates requires specific wires like Tensaweld Mang-312. Preheating is not recommended, but peening the fusion zone can improve ductility, making the welding process more efficient.
Manganese steel plates come in various dimensions and can be customized. Ensure the supplier meets your exact size and shape requirements for your application.
Ensure the manganese plates meet industry standards such as ASTM A128 for high manganese steel. Compliance with these standards guarantees that the plates have the necessary properties and performance levels for your application.
By carefully considering the application requirements, equipment compatibility, fabrication and maintenance needs, and compliance with industry standards, you can select the most appropriate manganese plate for your specific needs, ensuring optimal performance and longevity.
Below are answers to some frequently asked questions:
As of the latest data, the price of manganese plates in India ranges from ₹ 100 to ₹ 240 per kilogram, depending on the thickness, application, and manufacturer. For example, manganese plates with a thickness of 3 mm to 8 mm are priced between ₹ 150 to ₹ 160 per kilogram, while plates with a thickness of 6 mm to 30 mm can be as low as ₹ 100 per kilogram. Specific products like Mn 13 High Manganese Steel Plate (thickness 6-15 mm) are priced at ₹ 240 per kilogram. These prices indicate significant variation based on specifications and suppliers.
Top suppliers of manganese plates in India include Champak Industries and Champak Steel & Engg. Co., known for their wide range of 11-14% manganese steel plates and extensive industry experience. Eckhardt Steel and Alloys is another leading supplier, offering Hadfield and high manganese steel plates. Other notable suppliers are Rushabh Technocast Pvt. Ltd., Skm Engineering Works, Solitaire Steel And Engineering LLP, and Manibhadra Metal & Tubes, all recognized for their quality products and customer satisfaction in the Indian market.
Manganese plates are available in various thicknesses and grades, with common grades including MN13 and X120MN12. MN13, also known as Hadfield manganese plate, contains 12-14% manganese and is known for its high wear resistance and work-hardening capability, increasing hardness from 200 BHN to at least 600 BHN in service. X120MN12 has similar manganese content and exhibits high wear resistance and toughness, with mechanical properties varying by thickness. These plates are typically available in thicknesses ranging from 6 mm to 100 mm, catering to a wide range of industrial applications.
Manganese steel plates, known for their exceptional durability, toughness, and wear resistance, are commonly used in various industries. They are crucial in mining and quarrying for equipment like crusher liners and grinding mills, in construction for heavy equipment and structural components, and in recycling and manufacturing for heavy-duty machinery. Additionally, they are employed in the railway industry for crossing points and switch blades, in earthmoving equipment like shovel buckets, and in industrial components such as conveyor parts and truck bed bodies. Their use extends to security applications like anti-drill plates, ensuring longevity and reduced maintenance costs in harsh operating conditions.
To choose the right manganese plate for your specific needs, consider the material composition and properties, such as the wear resistance, strength, and toughness of high manganese steel, particularly for applications involving heavy impact and abrasion. Assess the type of manganese steel—high, medium, or medium-carbon-low-alloy—based on your application’s load conditions and material hardness. Ensure the dimensions and thickness match your requirements and consider additional specifications and certifications needed for your project. Balance cost with required properties and opt for customization if necessary, as discussed earlier, to ensure optimal performance and durability.
Trending factors affecting manganese plates include industrial demand from sectors like automotive and construction, particularly with the rise of electric vehicles (EVs) which use manganese in lithium-ion batteries. Supply dynamics are influenced by global mining operations, technological advancements in extraction, and recycling efforts. Regulatory and environmental factors, including government policies on sustainable mining and export controls, also play a crucial role. Additionally, the unique properties of manganese plates, such as toughness, wear resistance, and cost efficiency, drive their applications in industries requiring high impact resistance, contributing to their market dynamics.
