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Comprehensive Guide to Underground Water Shut-Off Valves

When it comes to managing water flow in underground systems, the right shut-off valve can make all the difference. Whether you’re a seasoned plumber, an infrastructure manager, or a DIY enthusiast, understanding the intricacies of these valves is crucial. This comprehensive guide delves into the five primary types of underground water shut-off valves, exploring their functions, applications, and the criteria for choosing the right one for your needs. With a data-driven approach, we will compare different valve types, discuss their efficiency and durability, and examine real-world case studies. What makes one valve superior to another in specific scenarios? Read on to uncover the answers and elevate your knowledge of underground water shut-off valves.

Introduction to Underground Water Shut-Off Valves

Definition and Location

Underground water shut-off valves are crucial components in water supply systems, particularly in areas with outdoor plumbing. These valves are installed below ground level inside valve boxes or meter pits, which protect them from environmental factors and damage.

Common Types

Curb-Stop Valves

Curb-stop valves are commonly used in residential areas. A curb-stop valve comes with a steel riser pipe and a flat steel cap. To operate it, one removes the cap and turns a vertical rod using a steel key. They play a crucial role in controlling the water supply from municipal lines to individual properties.

Buried Valves

Designed specifically for underground installation, buried valves allow for easy management of water supply without disrupting the entire system. They are widely used in irrigation systems and other large-scale outdoor plumbing setups.

Key Features and Benefits

Control and Maintenance

Underground water shut-off valves are essential for isolating water supply lines during maintenance or emergency repairs. These valves allow for quick water flow shut-off, preventing damage from leaks or breaks.

Protection from Freezing

Installing these valves below the frost line makes them less likely to be affected by freezing temperatures. This is particularly important in colder climates to avoid valve damage and ensure an uninterrupted water supply.

Durability and Material

Most underground valves are made from durable materials such as brass or stainless steel. These materials offer high resistance to corrosion and environmental stress, ensuring a long service life.

Installation and Access Considerations

Access Points

Specialized access points like valve boxes or meter pits are often required for underground valves. These access points facilitate maintenance and operation without the need for extensive digging.

Insulation and Protection

Insulating buried pipes and valves helps retain ground heat. This reduces the risk of freezing in colder climates, enhancing the valve’s reliability.

Recent Developments

Recent discussions emphasize the use of purpose-built valves and extensions for underground applications to ensure easy access and operation. There is also a growing trend towards using less thermally conductive materials in DIY valve setups to address freezing issues.

Types of Underground Water Shut-Off Valves

Gate Valves

Gate valves are well – known for their durability. Made from materials that can endure harsh underground conditions, they offer long – term reliable performance. These valves are highly versatile, finding applications in a wide range of scenarios, such as water distribution and fire protection systems in both residential and industrial settings. One of the significant advantages of gate valves is their low maintenance requirement, which not only reduces operational costs but also enhances the

Ball Valves

Ball valves are favored for their reliability and ease of use. They have a quick shut – off capability, making them ideal for situations where frequent operation is necessary, and are typically made from durable materials like brass or stainless steel. They can handle high pressures and resist corrosion, ensuring their functionality in demanding underground environments.

Stop – and – Waste Valves

These valves have two functions. They can control both water flow and drainage, which is essential for preventing freeze damage in outdoor plumbing systems, especially in irrigation setups. Commonly used in low – pressure systems, stop – and – waste valves allow for manual drainage after the water supply has been shut off.

Plug Valves

Plug valves are small but strong. They are suitable for diverse fluid types and pressures and offer reliable shut – off and precise flow control. This makes them an excellent choice for underground systems. Usually made from materials resistant to corrosion and abrasion, plug valves can maintain their performance even in challenging environments, ensuring long – term durability.

Check Valves

The primary function of check valves is to prevent backflow, ensuring that water flows in only one direction. This is crucial for maintaining the efficiency and safety of underground water systems. Check valves prevent water from flowing backward, which helps avoid damage and ensures the water distribution network works properly.

Functions and Applications of Underground Water Shut-Off Valves

Functions of Underground Water Shut-Off Valves

Flow Control

Underground water shut-off valves play a critical role in controlling water flow within pipelines. Effective flow control is crucial for maintaining the water distribution network and preventing accidents caused by uncontrolled water flow.

Pressure Regulation

In addition to controlling water flow, some underground shut-off valves are designed to control water pressure within the system. By maintaining the pressure within safe limits, these valves help prevent damage to the infrastructure and equipment.

Maintenance and Repair

A key function of underground water shut-off valves is to facilitate maintenance and repair activities. This function reduces downtime and improves maintenance efficiency, making repairs or upgrades easier.

Emergency Response

Underground water shut-off valves are also vital in emergency situations. During emergencies like leaks, these valves quickly stop water flow, minimizing damage and safety hazards.

Applications of Underground Water Shut-Off Valves

Water Distribution Systems

In water distribution systems, underground shut-off valves are essential for managing the supply network. They ensure efficient distribution by allowing precise control of water flow and pressure, which is crucial for minimizing leaks and maintaining a reliable water supply to all users.

Irrigation Systems

Underground valves are widely used in irrigation systems to control the flow of water to agricultural fields and landscapes. By providing precise control over water distribution, these valves help reduce water waste and enhance conservation efforts.

Fire Hydrant Systems

Fire hydrant systems often rely on underground shut-off valves to ensure a reliable water supply for firefighting purposes. These valves are typically located underground to protect them from freezing temperatures and other environmental factors.

Industrial and Commercial Applications

In industrial and commercial settings, underground water shut-off valves are used to manage water supply systems that support various processes and operations. These valves ensure that water is delivered efficiently and safely to where it is needed.

Residential Areas

In residential areas, underground shut-off valves are used to control the water supply to individual properties. They allow homeowners to shut off water flow for maintenance, repairs, or in case of leaks, providing a convenient and effective way to manage household water systems.

Comparative Analysis of Valve Types

Gate Valves

Gate valves control water flow by lifting or lowering a metal gate, allowing for a full-open or full-closed position. These valves are highly durable and can withstand harsh underground conditions over long periods. They handle high water pressures and temperature variations well, making them ideal for main water shut-offs where infrequent operation is expected. However, frequent use can cause wear and tear on the gate mechanism, leading to potential leaks and reduced performance.

Plug Valves

Plug valves use a rotating cylindrical or tapered plug to control water flow. These valves are compact, versatile, and offer reliable on/off control. They are well-suited for applications requiring precise flow control and can handle different fluid types and pressures. Nevertheless, without additional support, they may not be suitable for high-pressure or high-temperature conditions.

Ball Valves

Ball valves use a rotary ball with a hole through its center. When rotated, the hole aligns with the pipeline to allow flow or blocks it when perpendicular. These valves offer quick shut-off capabilities, are durable, and need minimal maintenance. They are ideal for frequent use and increasingly popular for main water shut-offs. However, in certain environments, they can suffer from dezincification corrosion, which may affect their performance and lifespan.

Check Valves

Check valves are essential for preventing backflow, maintaining system integrity, and ensuring safety in applications where flow direction control is crucial. These valves typically use a flap or a disc that opens when water flows in the correct direction and closes to prevent backflow. While they are crucial for controlling flow direction, they generally do not have control handles for manual operation, which can be a limitation in some situations.

Stop-and-Waste Valves

Stop-and-waste valves serve a dual purpose: stopping water flow and draining excess water from pipelines. This functionality is especially useful for protecting against freeze damage. These valves offer reliable water shut-off and drainage, making them crucial for outdoor systems in cold climates. However, due to their specific functionality, they may not be suitable for all underground applications.

Choosing the Right Underground Valve for Your Application

Types of Underground Valves

When selecting the appropriate underground valve for your application, it is essential to understand the different types of valves available and their specific functions.

Gate Valves

Gate valves are highly durable and offer a tight seal, making them ideal for high-pressure applications and underground environments. They are typically used in larger applications due to their ability to withstand high pressures and provide a reliable seal. Gate valves operate by lifting or lowering a gate to control the flow of water, making them suitable for applications where infrequent operation is expected.

Ball Valves

Ball valves are favored for their reliability and ease of use. They offer quick shut-off capabilities and are ideal for situations where frequent operation is necessary. Made from durable materials like brass or stainless steel, ball valves can handle high pressures and resist corrosion, ensuring their functionality in demanding underground environments.

Check Valves

Check valves are used to prevent backflow, ensuring that water flows in only one direction. For example, in a municipal water supply system, check valves prevent contaminated water from flowing back into clean water lines, maintaining water quality and preventing contamination. Check valves are often used in smaller applications and play a vital role in maintaining the efficiency and safety of water systems.

Stop-and-Waste Valves

Stop-and-waste valves serve a dual purpose: stopping water flow and draining excess water from pipelines. This functionality is particularly useful for protecting against freeze damage in outdoor plumbing systems, especially in irrigation setups. These valves are commonly used in low-pressure systems and allow for manual drainage after the water supply has been shut off.

Factors to Consider

When choosing the right underground valve for your application, several factors need to be considered to ensure optimal performance and system reliability.

Size of the Valve

The valve size should match the flow rate to avoid inefficiencies or potential damage to the system. An appropriately sized valve ensures effective water flow control and prevents pressure drops or flow restrictions.

Material

Valves made from materials like brass or stainless steel offer durability and resistance to corrosion, making them suitable for harsh underground conditions. The choice of material impacts the valve’s longevity and its ability to withstand environmental stress.

Type of Valve

Selecting the right type of valve depends on the application needs, such as frequency of operation and pressure requirements. For example, gate valves are best for infrequent but reliable use, while ball valves are preferred for quick and frequent shut-offs.

Actuation Method

Consider whether manual or automatic operation is necessary. Manual valves are suitable for applications where direct control is needed, while automatic valves offer advanced leak detection and protection against water damage, which can be beneficial in more complex systems.

Installation and Maintenance

Proper installation and regular maintenance are crucial for ensuring the longevity and optimal performance of underground valves.

Ease of Installation

Choose valves with straightforward installation processes to minimize setup time and reduce the potential for errors. Valves that are easy to install can save time and resources during the setup phase.

Compatibility with Plumbing System

Ensure that the valve is compatible with the existing piping material, such as copper, PVC, or PEX, to avoid leaks or damage. Compatibility is essential for maintaining the integrity of the plumbing system and preventing issues that could arise from mismatched materials.

Maintenance

Regularly inspect and maintain valves to ensure their longevity and optimal performance. Routine maintenance might involve checking for leaks, ensuring the valve operates smoothly, and cleaning or replacing parts as needed. This helps identify potential issues early and prevents unexpected failures that could disrupt the water supply.

By considering these factors carefully, you can select the appropriate underground valve for your specific application, ensuring efficient water management and enhancing system reliability.

Technical Analysis and Real-World Case Studies

Technical Analysis of Underground Water Shut-Off Valves

Material Considerations

Choosing the right material for underground water shut-off valves is crucial because they must withstand harsh environmental conditions. Brass is popular for its balance of durability, cost-effectiveness, and workability, while stainless steel, though more expensive, offers superior strength and corrosion resistance, making it ideal for high-pressure applications and aggressive soil conditions.

Pressure and Flow Rate Requirements

Select valves based on the system’s pressure and flow rate specifications. High-pressure systems require valves with higher PSI ratings to ensure they can handle the operational demands without leaking or failing. Flow rate considerations ensure that the valve size and type are appropriate for maintaining system efficiency and preventing flow restrictions.

Installation and Maintenance Practices

Proper installation of underground valves involves several key steps:

  • Selecting the Correct Valve Type: Choose a valve that matches the system’s requirements in terms of pressure, flow rate, and intended use.
  • Using Appropriate Fittings: Ensure that fittings such as compression fittings or SharkBite connectors are compatible with the valve and piping material to prevent leaks.
  • Leak Testing: After installation, it is crucial to test the system for leaks by pressurizing the line and inspecting the valve and connections.

Regular inspections are necessary to check for wear, corrosion, or damage. Periodic operation of the valve helps prevent seizing and ensures that it functions correctly when needed.

Automation and Smart Features

With advancements in technology, automatic shut-off valves equipped with sensors are becoming more prevalent. These valves can detect leaks or abnormal flow conditions and automatically shut off the water supply to prevent damage. Smart valves provide real-time monitoring and alerts, enhancing the safety and efficiency of water management systems. Such features are particularly valuable in high-risk areas or where frequent manual inspections are impractical.

Real-World Case Studies

Residential Application

In residential settings, underground shut-off valves are essential for managing outdoor water systems, such as irrigation and sprinkler systems. For example, stop-and-waste valves are commonly used in colder climates to drain water from sprinkler lines before winter, preventing pipes from freezing and bursting. This practice not only protects the plumbing infrastructure but also reduces water waste and maintenance costs.

Commercial and Industrial Applications

In commercial and industrial environments, underground shut-off valves play a crucial role in managing water distribution for various processes, including HVAC systems and large-scale appliances. For instance, in a commercial building, robust gate valves are used to control the main water supply, ensuring reliable operation under high-demand conditions. These valves must be durable and easy to operate, often incorporating automation features to facilitate remote control and monitoring.

Emergency Response

During emergencies such as main line breaks or significant leaks, the ability to quickly locate and operate underground shut-off valves is vital. For example, in a municipal water system, having easily accessible gate valves allows maintenance crews to isolate affected sections swiftly, minimizing water loss and damage. This capability is particularly important in urban areas where water supply interruptions can have widespread impacts.

For example, when a large industrial facility had a major leak from a burst pipe, the automated shut-off valve system detected the issue and quickly shut off the water supply, preventing extensive flooding and equipment damage.

Sustainability and Efficiency Trends in Underground Water Valves

Sustainable Materials and Designs

The push for sustainability in underground water valves has led manufacturers to adopt eco-friendly materials and advanced designs. Using recycled and lightweight materials helps reduce the environmental footprint, as well as operational energy costs and emissions. These materials not only make the valves more sustainable but also contribute to easier installation and maintenance.

The adoption of advanced alloys, ceramics, and composite materials is becoming more common. These materials offer enhanced durability and resistance to corrosion, which is essential for underground applications where valves face harsh conditions. By extending the lifespan of the valves, these advanced materials reduce the need for frequent replacements, contributing to

Water Efficiency Technologies

Implementing water efficiency technologies in underground valves is crucial for conserving water and reducing energy consumption. The Environmental Protection Agency (EPA) introduced the WaterSense program, which certifies products that meet high water efficiency standards. WaterSense-certified valves save significant amounts of water and reduce energy expenses, operating efficiently without compromising performance.

Pressure-reducing valves are vital for water conservation by lowering high water pressure in systems. Reducing pressure saves water by minimizing leaks and excessive flow while also decreasing energy usage. These valves are particularly recommended for buildings where the city water pressure exceeds 80 psi, maintaining optimal operating conditions.

Innovative Technologies for Leak Detection and Efficiency

Advancements in technology have introduced innovative solutions for leak detection and improving the efficiency of underground water valves. Artificial intelligence (AI) is enhancing leak detection capabilities. For example, Amazon’s FlowMS uses AI to monitor underground water systems and detect leaks early. This proactive approach helps prevent significant water loss and reduces the risk of damage, thereby improving Smart valves equipped with sensors and electronic controls are revolutionizing water management. These valves can monitor and adjust flow rates in real-time, optimizing energy use and preventing waste. By providing real-time data and alerts, smart valves enable more efficient and responsive water management practices.

Challenges and Opportunities

The drive for sustainability and efficiency in underground water valves presents both challenges and opportunities. One significant challenge is the aging water infrastructure, particularly in the U.S. Efforts to replace and renew outdated systems create opportunities for installing new, advanced valves that offer better performance and sustainability.

Government funding and initiatives aimed at modernizing water infrastructure are supporting the development and adoption of advanced valve technologies. These initiatives are crucial for driving sustainability and efficiency in water systems, providing a framework for future improvements.

Future Directions

Looking ahead, several trends are expected to shape the future of underground water valves. On-site water reuse systems are becoming increasingly important in regions facing water shortages. These systems involve treating and reusing gray water and wastewater, helping conserve water and reduce demand on municipal systems.

Regulatory bodies like the International Association of Plumbing and Mechanical Officials (IAPMO) are updating standards to include ecological sanitation systems, gray water treatment, and rainwater catchment systems. These updates support sustainable water management practices and encourage the adoption of innovative technologies in underground water valves.

Regulatory Compliance for Underground Water Shut-Off Valves

Introduction

Ensuring regulatory compliance for underground water shut-off valves is crucial for maintaining safety, efficiency, and environmental protection in plumbing systems. These rules cover valve installation, materials, maintenance, and inspections to ensure they work well and avoid problems.

Key Regulations

Valve Installation Requirements

In many regions, specific regulations govern the installation of underground water shut-off valves. For instance, in California, regulations such as Cal. Code Regs. Tit. 22, § 64578 mandate the installation of a valve box over each buried valve stem to facilitate easy operation and location. Additionally, for valves buried more than five feet below grade, a valve stem riser or a notation indicating the need for a long key is required. These requirements ensure that valves are accessible and operable when needed.

Material Selection and Durability

The materials used for underground water shut-off valves must withstand harsh environmental conditions to ensure long-term durability and reliability. Brass and stainless steel are common choices because they resist corrosion and environmental stress. The selection of appropriate materials is critical for preventing valve failure and ensuring the longevity of the plumbing system.

Maintenance and Inspection

Regular maintenance and inspection are crucial for the best performance of underground water shut-off valves. Regulatory guidelines often recommend annual inspections to detect and address issues such as corrosion, wear, or mechanical failure. Routine maintenance activities may include lubrication, cleaning, and functional testing to ensure that valves operate correctly and efficiently.

Types of Underground Water Shut-Off Valves

Gate Valves

Gate valves are durable and provide a tight seal, making them ideal for underground use and allowing maintenance without disrupting the water supply. These valves control and isolate water flow within the network, ensuring system reliability.

Plug Valves

Plug valves provide reliable on/off control, are compact, and need little maintenance. These valves are suitable for diverse fluid types and pressures, making them ideal for systems requiring precise flow control.

Ball Valves

Ball valves are known for their reliability and ease of operation. While commonly used for surface applications, they can also be employed underground. However, ball valves may require specific designs to handle high-pressure or harsh conditions effectively. Their quick shut-off capability makes them suitable for situations where frequent operation is necessary.

Compliance Considerations

Pressure and Temperature Ratings

Valves must be rated for the expected pressure and temperature conditions of the system to ensure safe and reliable operation. Using valves that meet or exceed these ratings helps prevent failures and ensures that the system functions as intended under varying conditions.

Material Compatibility

The materials used for valves and piping must be compatible with the fluid being handled and withstand environmental conditions. For example, valves in water systems should be made from materials that do not react with water or corrode easily. Ensuring material compatibility is essential for maintaining the integrity and safety of the plumbing system.

Installation Practices

Proper installation techniques are vital for preventing leaks and ensuring that valves function as intended. This includes ensuring that valves are accessible for maintenance, using appropriate fittings, and following manufacturer guidelines for installation. Proper installation helps maintain the reliability and efficiency of the water supply system.

Frequently Asked Questions

Below are answers to some frequently asked questions:

What are the different types of underground water shut-off valves?

Underground water shut-off valves are essential components in water distribution systems, enabling control over water flow and preventing leaks. There are several types of these valves, each suited for specific applications:

  1. Ball Valves: Known for their quick operation and durability, ball valves use a rotary ball with a hole to control water flow. They are ideal for frequent use in both residential and industrial settings due to their reliable performance and ease of operation.
  2. Gate Valves: These valves use a metal gate mechanism controlled by a wheel handle. They provide a reliable seal and are suitable for infrequent use, making them a common choice for underground water systems.
  3. Stop-and-Waste Valves: Serving a dual purpose, these valves control water flow and drain excess water to prevent freeze damage. They are particularly useful in outdoor irrigation systems in colder climates.
  4. Butterfly Valves: Featuring a rotating metal disc, butterfly valves regulate water flow efficiently. They are versatile and commonly used in industrial applications but also in underground systems.
  5. Check Valves: These valves ensure one-way water flow, preventing backflow and maintaining system integrity. They are crucial for protecting equipment and preventing contamination.
  6. Plug Valves: Compact and durable, plug valves offer reliable on/off control and require low maintenance. They are suitable for various underground applications due to their robustness in harsh conditions.

Selecting the appropriate valve depends on factors such as the specific application, material durability, and maintenance requirements. Understanding these types helps in making informed decisions for efficient water management.

How do I choose the right underground valve for my application?

To choose the right underground water shut-off valve, consider several critical factors to ensure the valve meets your system’s requirements for compatibility, efficiency, and durability. First, determine the type of valve that best suits your needs. Gate valves are durable and provide a tight seal, making them suitable for high-pressure systems, though they are not ideal for frequent operation. Ball valves are reliable and easy to use but may need additional protection against environmental conditions. Check valves are essential in systems where backflow prevention is necessary.

Material selection is vital; brass and stainless steel are preferred for their corrosion resistance and durability, while plastic or concrete might be used for cost-effective solutions or specific environmental conditions. Ensure the valve’s pressure rating matches your system’s requirements to avoid leaks or damage. The valve size must correspond with the pipe diameter for proper fit and flow.

Consider the connection type to ensure compatibility with your piping system, and evaluate environmental factors such as moisture, temperature fluctuations, and chemical exposure. Maintenance and accessibility are also important; select valves that are easy to operate and maintain. For high-risk applications, valves with safety features like automatic shut-off capabilities can provide additional security. By carefully analyzing these factors, you can select an underground valve that meets your specific needs effectively.

What are the latest trends in sustainability and efficiency for water shut-off valves?

The latest trends in sustainability and efficiency for water shut-off valves focus on eco-friendly manufacturing, the use of recycled materials, and technological advancements. Eco-friendly manufacturing processes are increasingly adopted, with approximately 25% of valve production now incorporating sustainable methods. Additionally, around 15% of new valve products utilize recycled materials, helping to reduce the environmental impact. Technological advancements such as smart valves equipped with IoT technology are gaining popularity, offering real-time monitoring and control to enhance system performance and reduce maintenance costs. Predictive maintenance through sensor integration allows operators to detect issues early, reducing downtime by nearly 30%. Electric actuators are also becoming more common, favored for their precision and energy efficiency. These trends collectively contribute to more sustainable and efficient water shut-off valve systems, promoting water conservation and reducing waste.

Are there specific regulations for installing underground water shut-off valves?

Yes, there are specific regulations for installing underground water shut-off valves. These regulations generally mandate that valves must be easily accessible for operation and maintenance, which often involves the use of valve boxes or covers to protect the valves and aid in locating them. Additionally, the materials used for these valves must be durable, such as brass or stainless steel, to withstand environmental conditions. Valves must also be protected from corrosion and mechanical damage, typically by being buried at a depth that prevents freezing and facilitates access. Compliance with these regulations ensures the longevity and efficient operation of the water shut-off system.

Can you provide real-world examples of underground water shut-off valve applications?

Underground water shut-off valves are used in multiple real – world scenarios. In municipal water supply systems, gate valves are installed in large underground pipelines to control flow and pressure across neighborhoods. In irrigation, they manage water distribution in agricultural and landscaping areas, like golf courses. For fire protection systems in commercial and residential complexes, gate valves ensure rapid shut – off during emergencies. Other valve types also have key roles: butterfly valves are used for their versatility; check valves prevent backflow in potable water and sewage networks; stop – and – waste valves are essential for outdoor sprinkler systems to prevent freezing.

How do different valve types compare in terms of efficiency and durability?

Different types of underground water shut-off valves vary in efficiency and durability, each suited to specific applications:

  • Ball Valves: Known for their efficiency, ball valves require only a quarter turn to operate and have a full-port design that minimizes pressure drop. They are highly durable, resistant to corrosion, and ideal for frequent use in various settings.
  • Gate Valves: Gate valves provide an unobstructed flow path when fully open, making them efficient for high-volume applications. However, they require multiple turns to operate, which can be less efficient for frequent use. They are robust and reliable, particularly suited for underground applications, though frequent operation can cause wear.
  • Plug Valves: These valves offer simple, efficient on/off control and are compact and durable, making them suitable for underground systems with limited access. However, they may not perform well under high pressure or temperature conditions.
  • Stop-and-Waste Valves: Combining shutoff and drainage functions, these valves are efficient for outdoor plumbing systems, especially in irrigation and low-pressure systems. They are designed to prevent freeze damage and provide reliable operation in varying conditions.
  • Globe Valves: These valves are efficient for precise flow regulation but are more complex to operate and not ideal for simple shut-off tasks. They offer durable construction suitable for applications needing precise control, such as utility faucets.

In summary, ball valves are preferred for quick shut-off and frequent use, gate valves for infrequent but reliable sealing, plug valves for low-maintenance underground systems, stop-and-waste valves for outdoor drainage needs, and globe valves for precise flow control.

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