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Inconel X750 (UNS N07750): Composition, Properties, and Applications

Imagine a material that can withstand extreme temperatures, resist corrosion, and maintain its strength over time—sounds like something out of a sci-fi novel, right? Meet Inconel X750 (UNS N07750), a superalloy that’s pivotal in some of the most demanding industrial applications today. Whether you’re an engineer designing the next generation of gas turbines or a materials scientist exploring high-performance alloys for nuclear reactors, understanding the intricacies of Inconel X750 is crucial. In this article, we’ll delve into its chemical composition, uncover its remarkable physical and mechanical properties, and explore the diverse applications that make it indispensable in various industries. Ready to discover what makes Inconel X750 a top choice for high-stakes environments? Let’s dive in.

Introduction to Inconel X750

Inconel X750: Overview and Applications

Inconel X750, or UNS N07750, is a durable nickel-chromium alloy renowned for its high strength and ability to perform in extreme temperatures and stressful conditions. It is widely used in demanding sectors such as aerospace, nuclear, and energy industries.

Historical Background

Inconel X750 was developed in the mid-20th century to meet the aerospace industry’s need for materials that could endure extreme temperatures and stress. Its exceptional performance has since expanded its use to other industries.

Key Attributes

High-Temperature and Corrosion Resistance

Inconel X750 maintains its strength and integrity at high temperatures, making it ideal for environments where other materials fail. Its nickel-chromium base provides excellent resistance to oxidation and corrosion, suitable for harsh and chemically aggressive environments.

Precipitation Hardening

Due to the presence of aluminum and titanium, Inconel X750 can be precipitation-hardened, enhancing its tensile strength and hardness for applications needing high durability.

Typical Applications

Aerospace

In aerospace, Inconel X750 is essential for turbine blades, wheels, and bolts, providing the high strength and thermal fatigue resistance needed for jet engines and other critical components.

Nuclear Industry

In the nuclear sector, Inconel X750 is used in reactor cores and critical components, valued for its strength, stability, and resistance to radiation and heat.

Energy Sector

Inconel X750 is also prominent in the energy industry, particularly in gas turbines and other high-temperature applications. Its durability and resistance to oxidation and corrosion make it an excellent choice for components exposed to extreme operating conditions.

Summary

Inconel X750 combines high-temperature strength, corrosion resistance, and durability, making it essential for high-performance applications across various industries. Its adherence to industry standards ensures its reliability and broad suitability.

Chemical Composition and Standards

Detailed Chemical Composition

Inconel X-750 is a nickel-chromium alloy known for its unique properties due to its specific chemical composition. The composition includes:

  • Nickel (Ni): 70.0% minimum
  • Chromium (Cr): 14.0% to 17.0%
  • Iron (Fe): 5.0% to 9.0%
  • Titanium (Ti): 2.25% to 2.75%
  • Aluminum (Al): 0.4% to 1.0%
  • Niobium/Columbium (Nb/Cb): 0.7% to 1.2% (Nb + Ta)
  • Cobalt (Co): Less than 1.0%
  • Manganese (Mn): Less than 1.0%
  • Copper (Cu): Less than 0.5%
  • Silicon (Si): Less than 0.5%
  • Carbon (C): Less than 0.08%
  • Sulfur (S): Less than 0.01%
  • Phosphorus (P): Less than 0.02%

These elements are essential for the alloy’s strength, corrosion resistance, and durability, making it ideal for high-performance uses. The precise mix of elements gives Inconel X-750 its outstanding strength and corrosion resistance, perfect for demanding applications.

Standards Compliance

Inconel X-750 meets rigorous international standards to ensure its reliability and performance. Key standards include:

  • ASTM B637: Requirements for nickel alloys, focusing on mechanical properties and permissible variations.
  • AMS 5542, 5598, 5667, 5668, 5669, 5670, 5671, 5747: Aerospace Material Specifications covering various forms and conditions of the alloy.
  • ASME SB 637: Specification for pressure vessel components, ensuring the alloy can withstand high-pressure environments.
  • ISO 9723, 9724, 9725: International standards for nickel alloy bars, rods, and wires.
  • EN 10269: European standard covering mechanical properties and conditions for nickel alloys.
  • BS HR 505: British Standard for nickel alloys.
  • W.NR 2.4669: German Material Number for specific alloy compositions.
  • UNS N07750: Unified Numbering System designation for Inconel X-750.

These standards guarantee Inconel X-750’s quality, performance, and safety, making it a trusted material in industries like aerospace, nuclear, and energy.

Physical and Mechanical Properties

Density and Melting Point

Inconel X750 is notable for its substantial density and high melting point. These attributes enable Inconel X750 to perform exceptionally well in extreme environments.

  • Density: 8.28 g/cm³ (0.299 lb/in³)
  • Melting Point: Approximately 1430 °C (2600 °F)

These properties make Inconel X750 suitable for applications requiring materials that can withstand high temperatures and mechanical stress without significant deformation.

Tensile Strength and Yield Strength

Inconel X750 exhibits impressive tensile and yield strengths, both at room temperature and elevated temperatures. These strengths are crucial for its performance in demanding applications.

Room Temperature

  • Tensile Strength: Approximately 1200 MPa
  • Yield Strength: Approximately 815 MPa
  • Elongation: 27%

Elevated Temperature (540°C)

  • Tensile Strength: Approximately 1050 MPa
  • Yield Strength: Approximately 725 MPa
  • Elongation: 26%

These values indicate that Inconel X750 retains a significant portion of its strength even at elevated temperatures, making it suitable for high-temperature applications such as turbine engines and nuclear reactors.

Modulus of Elasticity and Rigidity

The modulus of elasticity and rigidity of Inconel X750 indicate its stiffness and resistance to deformation under stress.

  • Modulus of Elasticity: 218.0 kN/mm² (Spring Temper + Aged) to 213.7 kN/mm² (No.1 Spring Temper + Aged)
  • Modulus of Rigidity: 75.8 kN/mm² (10994 ksi)

These moduli highlight the alloy’s excellent resistance to elastic deformation, which is vital for applications requiring precision and durability.

Coefficient of Thermal Expansion

The coefficient of thermal expansion measures how the material’s size changes with temperature, ensuring stability in high-temperature environments.

  • Coefficient of Expansion: 12.6 μm/m °C (20 – 100 °C) or 7.0 x 10^-6 in/in °F (70 – 212 °F)

Creep-Rupture Strength

Creep-rupture strength is a critical property for materials used in high-stress, high-temperature environments. Inconel X750 demonstrates robust creep-rupture strength at various temperatures.

  • At 650°C: 470 MPa
  • At 870°C: 50 MPa

These values illustrate the alloy’s ability to maintain structural integrity over long periods under constant stress at high temperatures.

Heat Treated Conditions

Heat treatment processes, including spring tempering and aging, significantly enhance Inconel X750’s mechanical properties.

  • Spring Temper: Tensile strength range of 1100 – 1500 N/mm² (160 – 218 ksi)
  • No. 1 Temper + Aged: Tensile strength range of 1150 – 1450 N/mm² (167 – 210 ksi)
  • Spring Temper + Aged: Tensile strength range of 1350 – 1750 N/mm² (196 – 254 ksi)

These heat treatment conditions improve the alloy’s strength, making it even more suitable for high-performance applications.

Applications in Various Industries

Aerospace Industry

Inconel X750 is widely used in the aerospace industry due to its exceptional high-temperature strength and corrosion resistance. These properties make it ideal for critical components such as turbine blades, rotors, and fasteners in jet engines. The alloy’s ability to maintain structural integrity under high stress and extreme temperatures ensures the reliability and safety of aerospace components. Additionally, Inconel X750 is used in thrust reversers and other airframe parts, where its durability contributes to the overall performance and longevity of aircraft.

Gas Turbine Components

The gas turbine industry benefits significantly from Inconel X750’s high-temperature capabilities, using it in compressor blades and combustion chambers where severe thermal and mechanical conditions are common. Its resistance to thermal fatigue and oxidation ensures that these components can withstand prolonged exposure to high temperatures without degrading, thereby enhancing the efficiency and reliability of gas turbines.

Rocket Engines

In rocket engines, Inconel X750 is used for components like thrust chambers and exhaust nozzles, where it withstands extreme temperatures and corrosive environments. Its high tensile strength and excellent creep resistance are critical for ensuring the durability and safety of rocket engines during launch and operation.

Nuclear Reactors

In the nuclear industry, Inconel X750 is essential for components such as control rods, fuel cladding, and steam generator tubes, thanks to its resistance to radiation and corrosion. These applications require materials that can endure high temperatures and corrosive environments over extended periods, maintaining safety and efficiency in nuclear reactors.

Pressure Vessels

The alloy’s strength and stability under pressure make it suitable for use in pressure vessels. Inconel X750 is employed in the construction of high-pressure vessels used in chemical processing and energy sectors. Its ability to resist deformation and maintain integrity under high-pressure conditions ensures the safe and efficient operation of these vessels.

Other Industrial Applications

Beyond these sectors, Inconel X750 is used in various industrial settings. It serves the automotive and marine industries for high-stress components and fasteners, and the medical field for surgical instruments and orthopedic implants due to its biocompatibility and corrosion resistance. The alloy’s versatility and robust properties make it a valuable material across multiple industries.

Heat Treatment and Processing

Precipitation Hardening

Precipitation hardening is a crucial heat treatment process for Inconel X-750, designed to enhance its mechanical properties by forming precipitates that obstruct dislocation motion. This process involves three main stages: solution treatment, quenching, and aging. First, the alloy is heated to around 1150°C (2100°F) to dissolve the precipitates and create a homogenous solid solution. Rapid cooling follows, typically in water or air, to retain the dissolved elements in a supersaturated solution. Finally, the material is reheated to a lower temperature, typically between 704°C (1300°F) and 843°C (1550°F), to precipitate out the secondary phases, such as gamma prime (γ’) and carbides, which strengthen the alloy.

Solution Treating

Solution treating involves heating the alloy to a high temperature to dissolve any precipitates and create a uniform structure. For Inconel X-750, this treatment is typically done at 1150°C (2100°F) and held long enough to ensure complete dissolution. After this, the material is rapidly cooled, or quenched, to keep a supersaturated solution, setting the stage for aging.

Stabilization Treating

Stabilization treating helps to stabilize the microstructure before final aging, essential for high-temperature stability. The alloy is held at around 843°C (1550°F) for a period to reduce residual stresses and enhance resistance to stress corrosion cracking.

Age Hardening and Comprehensive Heat Treatment

Age hardening, also known as precipitation hardening, is the final step that significantly enhances the mechanical properties. Common aging treatments include heating to 704°C (1300°F) for 16 hours, 730°C (1350°F) for 8 hours, or 650°C (1200°F) for 4 hours. This process allows precipitates to form and grow, increasing the alloy’s strength and hardness. A comprehensive heat treatment may involve solution treatment at 1150°C (2100°F) followed by quenching, stabilization at 843°C (1550°F), and final aging, ensuring the alloy achieves optimal strength and stability for demanding applications.

Case Studies and Real-World Examples

Gas Turbines

In the field of gas turbines, Inconel X-750 is prized for its ability to withstand long-term stress without breaking, as well as its resistance to thermal fatigue and oxidation. These properties make it an ideal material for turbine blades, which operate under extreme heat and mechanical stress. For instance, GE’s famous CF6 jet engine utilizes Inconel X-750 in its turbine components, ensuring efficiency and reliability over extended periods.

High-Stress, High-Temperature Environments

In the demanding environments of rocket engines and nuclear power plants, Inconel X-750 plays a crucial role. Its ability to endure high temperatures and resist corrosion makes it suitable for components such as thrust chambers and control rods. This durability is essential for ensuring the safe and efficient operation of both rocket engines during launches and nuclear reactors in power generation.

Aircraft Structures

Inconel X-750 is also used in the aerospace industry for various airframe components, including thrust reversers and hot-air ducting systems. Its capacity to maintain performance across a wide temperature range ensures these parts are reliable and long-lasting, contributing significantly to the safety and efficiency of aircraft.

Chemical Processing

The chemical processing industry benefits from Inconel X-750’s resistance to corrosion and oxidation in harsh environments. The alloy is used in high-pressure chemical reaction chambers and pollutant separation systems, where its durability and reliability are crucial for the safety and economic viability of operations involving aggressive chemicals and high temperatures.

Automotive and Marine Applications

In automotive and marine applications, Inconel X-750 is utilized for high-stress components and fasteners that must withstand extreme conditions. Its strength and resistance to corrosion, particularly in saltwater environments, ensure the longevity and reliability of vehicles and vessels.

Medical Devices

In the medical field, Inconel X-750 is valued for its biocompatibility and resistance to corrosion, making it suitable for surgical instruments and orthopedic implants. Its biocompatibility means it can safely interact with the human body without causing adverse reactions, which is critical for ensuring the safety and effectiveness of medical devices over time.

These examples illustrate the versatility and reliability of Inconel X-750 across various demanding industrial and engineering applications, showcasing its importance in high-stress, high-temperature environments.

Conclusion

Summary of Key Points

Inconel X750 is a highly versatile nickel-chromium alloy renowned for its exceptional mechanical properties and resistance to extreme environments. The alloy’s unique chemical composition, including elements such as nickel, chromium, and titanium, enables it to maintain high strength and stability at elevated temperatures. This makes it particularly valuable in industries that demand materials capable of withstanding high stress and corrosive conditions.

Industrial Relevance

The application of Inconel X750 spans multiple high-stress industries, such as aerospace, gas turbines, nuclear reactors, and chemical processing, highlighting its reliability and performance. Its utilization in critical components such as turbine blades, rocket engine parts, and nuclear reactor components underscores its effectiveness in demanding environments. The alloy’s ability to resist oxidation, corrosion, and thermal fatigue further enhances its suitability for these applications.

Heat Treatment Benefits

The heat treatment processes, including precipitation hardening, solution treating, and stabilization treating, significantly enhance the mechanical properties of Inconel X750. These heat treatments enhance the alloy’s tensile strength, yield strength, and resistance to creep-rupture, ensuring its durability in high-temperature applications. Proper heat treatment is crucial for optimizing the alloy’s properties for specific industrial uses.

Case Studies and Real-World Applications

Practical applications and case studies highlight the successful use of Inconel X750 in various high-stress, high-temperature environments. From gas turbine components to nuclear reactor control rods, the alloy’s performance has been validated across different sectors, demonstrating its reliability and effectiveness in real-world scenarios.

Future Prospects

Inconel X750 remains a top choice for industries needing high-performance alloys. With ongoing development and potential new applications in emerging technologies, its relevance and utility are set to expand, ensuring its continued importance in high-stress and high-temperature applications.

Frequently Asked Questions

Below are answers to some frequently asked questions:

What is the chemical composition of Inconel X750?

Inconel X750 (UNS N07750) is a precipitation-hardenable nickel-chromium alloy with a detailed chemical composition. It contains a minimum of 70.0% nickel, 14.0-17.0% chromium, 5.0-9.0% iron, 2.25-2.75% titanium, 0.40-1.00% aluminum, and 0.70-1.20% niobium (or niobium plus tantalum). Additionally, it includes a maximum of 1.00% cobalt and manganese, 0.50% copper and silicon, 0.08% carbon, 0.01% sulfur, and 0.02% phosphorus. This composition provides excellent corrosion and oxidation resistance, along with robust mechanical properties across various temperatures.

How do the mechanical properties of Inconel X750 change with temperature?

The mechanical properties of Inconel X750 vary significantly with temperature. At room temperature, it exhibits high tensile strength (up to 1200 MPa) and yield strength (approximately 815 MPa) with good elongation (around 27%). As the temperature increases, tensile strength and yield strength decrease, while elongation remains relatively stable. For instance, at 540°C, tensile strength is 1050 MPa, and yield strength is 725 MPa. At higher temperatures, such as 870°C, the rupture strength drops to 50 MPa. These properties are influenced by heat treatments, which optimize its performance across different temperature ranges, making it suitable for high-performance applications.

What are the typical applications of Inconel X750?

Inconel X750 is widely used in high-performance applications due to its exceptional properties. In aerospace and defense, it is employed in aircraft structures, rocket engines, and gas turbines, benefiting from its high creep-rupture strength and resistance to relaxation. The nuclear industry utilizes it in reactors for its stability under high-temperature and radiation conditions. It’s also used in energy and power sectors for gas turbine components, in the automotive industry for high-stress components, and in industrial applications requiring high strength and corrosion resistance. Its versatility extends to both cryogenic and high-temperature environments, making it suitable for diverse applications.

How is Inconel X750 treated to enhance its properties?

Inconel X750 is treated to enhance its properties primarily through precipitation hardening, which involves solution treatment at around 1800°F (982°C) to dissolve precipitate-forming elements, followed by rapid cooling. Subsequently, it undergoes precipitation treatment at lower temperatures (1150°F to 1300°F) to form hardening phases. Specific heat treatment regimens, such as those outlined in AMS 5667 and AMS 5670, further enhance its high strength and ductility, making it suitable for high-temperature and corrosive environments.

What industries most commonly use Inconel X750?

Inconel X750 is most commonly used in industries requiring materials with exceptional high-temperature strength and corrosion resistance. These industries include aerospace, where it is used for critical engine components; petrochemical and chemical plants for valves, pumps, and fittings; gas turbines for compressor blades and combustion chambers; the nuclear industry for reactor components; the medical industry for surgical instruments and implants; the automotive industry for high-temperature engine parts; and the oil and gas industry for equipment exposed to harsh environments and high pressures.

How does Inconel X750 compare to other superalloys?

Inconel X750, compared to other superalloys like Inconel 718, excels in high-temperature applications due to its excellent creep resistance and strength, particularly above 980°C (1800°F). While it includes titanium and aluminum for precipitation hardening, giving it unique mechanical properties, it has less chromium, molybdenum, niobium, and tantalum than Inconel 718, which offers superior corrosion resistance and mechanical strength. Inconel X750 is thus preferred in gas turbines and nuclear reactors, whereas Inconel 718 is more versatile and widely used in various high-temperature and high-corrosion environments.

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