The Ultimate Guide to Abrasion-Resistant Steel: Properties and Uses
In the demanding world of heavy industry, where equipment is pushed to its limits daily, durability isn’t just a preference—it’s…
When it comes to industrial applications requiring exceptional durability and wear resistance, abrasion-resistant steel plates are the go-to solution. These robust materials are crucial in industries such as mining, construction, and manufacturing, where heavy-duty performance is non-negotiable. However, navigating the market to find the right grade, supplier, and price can be a daunting task. In this comprehensive guide, we delve into the latest price lists of abrasion-resistant steel plates in India, offering you a detailed comparison of costs from various reputable suppliers. Whether you’re looking to understand the different grades available, such as AR400, AR450, AR500, or AR600, or need insights into minimum order quantities and delivery terms, we’ve got you covered. Stay with us as we unravel the intricacies of the market, helping you make informed decisions for your business needs.
Abrasion-resistant (AR) steel plates are designed to withstand extreme wear and tear, making them essential for demanding environments. These plates are engineered to handle tough conditions, providing exceptional resistance to wear. They are crucial for industries that require durable materials to maintain machinery efficiency and reduce downtime. The primary advantage of AR steel plates lies in their ability to maintain structural integrity and performance even under abrasive environments, thus extending the lifespan of equipment and reducing maintenance costs.
The importance of abrasion-resistant steel plates cannot be overstated, particularly in sectors such as mining, construction, manufacturing, and transportation. These industries often encounter severe wear and tear due to constant friction, impact, and harsh operational conditions. AR steel plates improve the durability and reliability of machinery, ensuring smooth and continuous operations.
The primary goal of this article is to provide comprehensive information on abrasion-resistant steel plates, focusing on their pricing and supplier details in India. By providing detailed price lists and supplier profiles, this article aims to help industry professionals make informed decisions when sourcing AR steel plates. The article will also cover different grades of AR steel plates, their properties, and typical uses for a comprehensive understanding.
Abrasion-resistant steel plates are crucial in industries that require materials with exceptional durability and resistance to wear and impact. These plates come in various grades, each tailored to meet specific demands. Below, we explore the characteristics and applications of different grades of abrasion-resistant steel.
AR200 is one of the earliest grades of abrasion-resistant steel, known for its hardness range of 170-250 Brinell Hardness Number (BHN). These plates achieve their hardness through a high carbon content and are supplied in an as-rolled condition. They are suitable for applications requiring moderate abrasion resistance without sacrificing ease of forming and welding.
AR400 steel plates strike a balance between strength and formability, making them highly popular. With a typical hardness range of 360-444 BHN, they are commonly used in mining equipment, dump truck beds, and construction machinery where wear resistance and impact strength are crucial.
AR450 plates, with a hardness range of 420-470 BHN, offer superior wear resistance while maintaining reasonable formability and impact resistance. These plates are ideal for heavy-duty applications such as earthmoving and mining equipment.
AR500 plates, known for their extreme wear resistance, have a hardness range of 470-525 BHN. While highly resistant to wear, AR500 plates require careful handling during welding and forming to prevent cracking, especially in cold conditions. They are designed for use in environments with extreme wear and tear, such as armor plating, ballistic targets, and high-impact machinery components.
AR600 represents the pinnacle of abrasion resistance, with hardness levels exceeding those of AR500. These plates are engineered for the most demanding environments, such as mining operations and high-impact industrial machinery. However, AR600 plates are typically less formable and weldable, necessitating specialized handling and processing techniques.
Abrasion-resistant steel plates are indispensable across various industries due to their exceptional durability. Common applications include:
By understanding the distinct properties and applications of each grade, industries can make informed decisions to optimize performance and durability in their operations.
When buying abrasion-resistant (AR) steel plates in bulk, prices can vary significantly based on the grade and supplier.
For smaller quantities, prices are quoted per kilogram or per piece, varying by thickness and supplier.
Several suppliers in India provide detailed pricing for various grades of AR steel plates. Here are some specific examples:
Dmsons Metal Pvt. Ltd.
Abrasion-resistant steel SSAB plates: Rs 55,000 per metric ton.
Rockhard abrasion-resistant steel plates: Rs 95,000 per metric ton.
Abrasion-resistant liner plates: Rs 32,000 per metric ton.
Tradeindia
Nm500 abrasion-resistant steel plates: 125 INR per kilogram.
90mm abrasion-resistant steel plates: 150 INR per kilogram.
ABRASION 500 plates: 100 INR per kilogram.
Several factors influence the pricing of abrasion-resistant steel plates in India:
By considering these factors, buyers can make informed decisions and choose the most suitable options for their needs.
Jaydeep Steels, based in Mumbai, is a leading supplier, manufacturer, and exporter of high-quality abrasion-resistant steel sheets and plates. Their product range includes Wear Plate – Abrasion Resistant 400, 500, and 600 steel plates, as well as Abrex 400/500 and Rockstar 400/500 plates, available in various sizes and thicknesses from 6mm to 100mm. Jaydeep Steels serves both domestic and international markets with their robust and high-performing products.
Based in Mumbai, Champak Industries is a top supplier of abrasion-resistant steel plates, offering grades such as AR400, AR450, and AR500. Their plates are known for high tensile strength, durability, and rugged construction, serving clients globally.
Kamlesh Metal & Alloy, located in Mumbai, specializes in manufacturing and supplying superior wear-resistant steel plates in multiple grades and sizes.
Steel Mart is a key supplier of abrasion-resistant steel plates in India, offering a wide range of products to meet industry-specific needs.
Eie Instruments Private Limited provides high-quality abrasion-resistant steel plates designed for extreme wear and tear, ideal for heavy-duty applications.
Jyoti Innovision Pvt. Ltd. offers a variety of high wear-resistant steel plates, catering to diverse industrial needs.
Manibhadra Metal & Tubes supplies a range of abrasion-resistant steel plates in various grades and sizes, committed to high quality for industrial applications.
Gravity Metal & Alloys offers a comprehensive range of durable, wear-resistant steel plates suitable for various industrial uses.
Kalpataru Ispat Pvt. Ltd. provides abrasion-resistant steel plates in grades like AR400, AR450, and AR500, available in different sizes to meet customer needs.
Sambhav Pipes supplies high-quality abrasion-resistant steel plates at competitive prices for various industries.
Triton Alloys Inc. is a prominent supplier of abrasion-resistant steel plates, offering products known for high wear resistance, ideal for heavy-duty industrial applications.
Suppliers offer abrasion-resistant steel plates in grades such as AR400, AR450, AR500, and AR600, with thicknesses from 6mm to 100mm, widths from 1,500mm to 2,500mm, and lengths from 6,000mm to 12,000mm. Prices for these plates range from 50.00 to 2000.00 INR per kilogram, depending on the supplier, grade, and size.
These plates come with various surface treatments like EP, PE, HDP, SMP, and PVDF coatings, and are available in hot rolled, cold rolled, polished, and perforated forms. Minimum order quantities range from 10 to 500 kilograms, with payment methods including Cash on Delivery (COD), Cash Against Delivery (CAD), and Cash in Advance (CID).
The minimum order quantities for purchasing abrasion-resistant steel plates in India can vary significantly depending on the supplier.
Understanding delivery terms is crucial for effective planning and logistics. Here are the typical delivery terms offered by various suppliers in India:
Payment terms vary but commonly include Cash on Delivery (COD), Cash Against Delivery (CAD), Cash in Advance (CID), and bank transfers, providing flexibility and security for transactions.
For buyers looking to test the material before making a bulk purchase, some suppliers offer samples. Contact the suppliers directly to inquire about sample availability, potential costs, and delivery times.
Abrasion-resistant steel plates come in a variety of sizes to meet different industrial needs, offering a range of thicknesses, widths, and lengths.
These steel plates come in various thicknesses to meet different wear resistance needs. For example:
Abrasion-resistant steel plates are available in different widths and lengths to fit a variety of applications:
Many suppliers offer customization options to meet specific project needs. These can include:
Selecting the right dimensions for abrasion-resistant steel plates is essential for optimizing performance and minimizing costs. The appropriate thickness ensures adequate wear resistance without unnecessary weight, while the right width and length reduce material waste and improve installation efficiency. By understanding the available dimensions and customization options, you can choose the best steel plates for your industrial applications.
Abrasion-resistant steel plates are vital in various industries because of their durability and ability to withstand wear, impact, and abrasion. These plates are crucial for manufacturing equipment like excavator buckets, dump truck bodies, crushers, and screens, which often face severe wear and tear due to handling abrasive materials.
In mining and construction, abrasion-resistant steel plates play a key role. They are used in making excavator buckets, dump truck bodies, crushers, and screens. These components frequently encounter abrasive materials, and the use of abrasion-resistant steel plates extends their lifespan, reduces downtime, and boosts overall productivity.
The cement and concrete industry heavily relies on abrasion-resistant steel plates for handling harsh materials like limestone, sand, and aggregates. Components such as hoppers, chutes, and conveyor systems benefit from the enhanced durability of these plates, reducing maintenance costs and ensuring efficient operations.
In steel production, abrasion-resistant steel plates are used in ore and coal handling equipment, as well as in the lining of chutes, hoppers, and blast furnaces. These applications require materials that can withstand constant abrasion and impact. Using abrasion-resistant steel plates improves efficiency and reduces downtime in steel production.
The recycling and waste management sector demands robust materials to handle intense abrasion, making abrasion-resistant steel plates ideal for equipment like shredders, sorting systems, and conveyor belts. This ensures efficient recycling and reduces the need for frequent repairs.
Harvesters, tractors, and woodchippers benefit from abrasion-resistant steel plates in critical parts like blades, teeth, and cutting edges. The enhanced durability provided by these plates reduces maintenance requirements and extends the operational life of the machinery.
The energy and power generation industry utilizes abrasion-resistant steel plates in components like boiler blades, turbines, and hoppers. These plates reduce wear, minimize downtime, and lower maintenance costs, increasing overall productivity in power generation facilities.
Below are answers to some frequently asked questions:
The current prices of abrasion-resistant steel plates in India vary based on the grade and supplier. For instance, AR400 plates are priced between ₹100-₹150 per kilogram, while AR450 plates range from ₹120-₹152 per kilogram. AR500 plates typically cost around ₹110-₹125 per kilogram. Specific suppliers, such as Dmsons Metal Pvt. Ltd., offer various grades with prices like ₹55,000 to ₹95,000 per metric ton. Generally, the price range for abrasion-resistant steel plates in India is ₹100 to ₹200 per kilogram, depending on the grade and supplier. Prices can fluctuate based on factors such as quantity and market conditions.
Based on the available data, Dmsons Metal Pvt. Ltd. and Sambhav Pipes seem to offer some of the best prices for abrasion-resistant (AR) steel plates in India. Dmsons Metal Pvt. Ltd. provides detailed pricing information, with their Abrasion Resistant Liner Plates priced at Rs 32,000 per metric ton, which is one of the lower prices mentioned. Sambhav Pipes also offers competitive prices, especially for the Nm500 Nm550 AR 500 Abrasion Resistant Sheet, which ranges from approximately Rs 63,000 to Rs 127,000 per ton, depending on the exchange rate. For the most accurate and up-to-date pricing, it is recommended to contact these suppliers directly.
Abrasion-resistant steel plates are available in several grades, each with distinct hardness levels and applications. The main grades are:
These grades cater to various industrial needs, from construction equipment to mining operations, depending on the required level of abrasion resistance.
The minimum order quantities for abrasion-resistant steel plates in India vary depending on the supplier and the specific grade of the plate. Generally, the minimum order quantity can range from as low as 1 kg to 1000 kg. For example, grades like Abrex 400 / 500 may have a minimum order quantity as low as 1 kg, whereas other grades such as Rock Hard 400 BHN, 450 BHN, and 500 BHN typically have a minimum order quantity of 1000 kg. It is important to check with individual suppliers for precise details, as these quantities can differ based on the specific requirements and stock availability.
Typical dimensions and sizes available for abrasion-resistant (AR) steel plates in India vary depending on the grade and supplier. Generally, AR400 steel plates are available in thicknesses ranging from 0.187 inches to 1 inch or more, with widths of 48", 60", 72", and 96", and lengths of 96", 120", 144", 240", and 288". For AR450 and other grades like AR500, thicknesses can range from 3/16" to 2", with similar widths and lengths. Many suppliers also offer custom cutting and odd sizes, allowing plates to be tailored to specific dimensions. In metric units, thicknesses typically range from 4 mm to 50 mm, widths from 2000 mm to 1800 mm, and lengths from 6000 mm to 3400 mm.
The hardness levels (BHN) of different abrasion-resistant steel plate grades are as follows: AR400 has a hardness level ranging from 360 to 440 BHN, AR450 ranges from 430 to 480 BHN, AR500 ranges from 460 to 544 BHN, and AR600 ranges from 570 to 625 BHN. These hardness levels are crucial in determining the steel plate’s suitability for various high-wear industrial applications.
